Building birdhouses is one of those classic things to do with your hands. We are first exposed to the process in high school wood class. Frustrating moments with poorly fitting plywood and nails usually end any interest in the project. This is a new twist on the design for these usually dull construction projects that will actually look good on the outside of your house this summer and involves fun construction techniques uncommon for this type of project.
The process uses bendable poplar wood plywood that is made in Italy and is available at most specialty wood shops assembled in a composite epoxy-coated structure that is light, waterproof and elegant.
Step 1: Gather Materials
Bendable Poplar plywood 4x8 sheet--about $35
West System 105-B Epoxy Resin 32 ounces
West System 206-B Slow Hardener 27 ounces
Craftsman or RotoZip Cutter tool with 1/8 " rotary blade for wood
Razor blade knife with utility blade
Shirt cardboard 4 pieces 8"x12"
Elmers Carpenters wood filler--interior/exterior
Hot glue gun
Sandpaper or sanding block
Bits: 1/4" 1 1/2"