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Bicycle headset cup removal tool

Bicycle headset cup removal tool
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  • ebay IMG_1190.jpg
  • ebay IMG_1191.jpg
How to make a home-made bicycle headset cup removal tool.

You will need the following materials:
48" of 1/8" steel (square section preferable but rod could work)
1 16 penny nail
tape and/or thread and/or super glue

And the following tools:
Hacksaw
 
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Step 1Bend & Cut

Bend & Cut
Cut 6 pieces of steel 8+ inches long

Put a uniform 10 degree bend 3 inches from one end of each piece

Cut the point of a 16 penny nail off such that the head and shank are 3 inches long

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6 comments
Sep 12, 2011. 6:44 AMshabbysquire says:
Quite good!

In the UK, the cheapest head set removal tool I could get was about £20. It's virtually useless as the tip of the splines are quite thin and are prone to slippage, whereas this tool seems more robust and has increased surface area to get those pesky head sets out!
Oct 3, 2010. 11:56 AMBtheBike says:
good idea and good work . this should also work for certain old bottom brackets too.
Feb 10, 2007. 9:49 AMPetervG says:
1: What is it again? 2: It's just like the same picture over and over. If you can take pictures after can't you in between?
Feb 10, 2007. 10:57 AMPetervG says:
I still don't get what a headset cup removal tool is.
Feb 10, 2007. 11:37 AMtrebuchet03 says:
It's to remove the cups (2 of them) out of a bike headset. The cups support the fork and bearings allowing you to turn safely ;) They are also pressed in, so they can also be pressed/forced out.

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