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Bike light generator

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This project came about because batteries go flat. Especially when you don't want them to.

If you want a bright light on the front of your bike and don't want the hassle of recharging batteries or heaven forbid having to buy new ones, then check this out.

Some expense is required, but no more than the cost of a decent halogen head light.

Also there is some manufacturing involved, but if your still keen, this system works.

The specs are
-No Batteries!! Energy Storage is two supercapacitors 100F, 2.7volt in series, giving 50F at 5.4volts.

-It takes a few minutes to charge but the light will work at full brightness as soon as you start pedaling.

-It has a 15min run time before it starts to dim (when you stop at the lights and the generator is not running) .
The 1Watt LED requires 3.5volts, using the right resistors this time can vary between 4 to 30 mins.
The LED can draw up to 350mA, but my setup drew 160mA, still bright enough to dazzle drivers.

-The generator can run the light and maintain the charge. I used a Stepper Motor from an old dotmatrix printer, it can generate 500mA when shorted on a multimeter.

-Another advantage is the capacitors have no memory problems and are self regulating (meaning they cannot be over charged).
 
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sam5221 month ago

hello guys;

i have sun tracker project, i wanted anyone can help me to know the specifications of my supercapacitor ( my dcsource voltage is 20 volt and i want 1 amp current for my actuators)

thanks.

luxstar1 year ago

Hello Locci

Where to get 2.7 volt super capacitors:

http://www.futureelectronics.com/en/Technologies/Product.aspx?ProductID=DB5U407M35060HASAMWHAELECTRICCOLTD8382301&IM=0

 

This one is a 400 farad.

 

Good lux with your project.

sumaru3 years ago
Nice, will all kinds of motor work? how about motors with no permanent magnets, will they work?
gordoflash (author)  sumaru3 years ago
it would depend on the motor, try spinning it with a battery drill and have a multimeter or small torch bulb attached and see if you get anything from it.
You say that two 100F capacitors at 2.7 volts wired in series is equal to 50F at 5.4 volts... that is incorrect. You still would have 100F. Two wired in parallel would give you 200F at 2.7 volts, and in series you stay the same Farad rating.
gordoflash (author)  tinstructable3 years ago
sorry, I google stuff like that as I'm not an electrical engineer.
I discovered the equation for 2 capacitors in series is,

Ct = C1 x C2 / C1 + C2

more than 2 capacitors, it should be

Ct =1 / ((1 / C1) + (1 / C2) + ...(1 / Cn))

taken from
http://www.tpub.com/neets/book2/3e.htm
Wisley3 years ago
that there would be a 100mm PVC pipe?
gordoflash (author)  Wisley3 years ago
that there would be, about 25mm of it. I cut slots with a hacksaw to hold it on the spokes.
loccci3 years ago
hi, how do you mount the stepper motor? where does it touch on the bike?
gordoflash (author)  loccci3 years ago
I only just got round to it my self. I will update with pics on that asap. I used a section of 4" pvc pipe epoxied to the rear spokes to run the stepper on. I held the stepper to the bike using metal pipe clamps. will try to update before the weekend. My wife thinks its great and wants the back lights running off it as well!!
loccci3 years ago
i dont understand how to use the capacitors, where do i put them? Im finding it difficult to find any information on how to use capacitors with a stepper motor to store charge while also using leds. thanks
gordoflash (author)  loccci3 years ago
you fit the capacitors the same way you would batteries. the difference is in the way they charge and discharge also, the voltage sent to them must not exceed the capacitor voltage value, hence the voltage regulator. I will try to update the instructable with another more complete circuit.
hobbyhawk324 years ago
How do you tell which wires are com and which are from the coils?
How can I be sure that my motor will work for this?
gordoflash (author)  hobbyhawk324 years ago
How many wires come out of your motor? 4,6 or 8
4 wire motors have no Com wires, which can make it easy.
6 and 8 wire motors, you should still only end up with 4 Coil wires.

Use a muiltimeter to find the resistance (ohm) value between wires.

Coil to Com value should be approx. half the Coil to Coil value.

4, 6 or 8 wire motors can all be used,  join all com wires together.

any problems, let me know.
I have a bunch of motors, most have 8, I think 1 has 6, but some have 12.
thanks though, this really helps.
or just use a regular 2 wire motor
gordoflash (author)  jules154 years ago
Yes you can.
But a 2 wire motor requires alot more rpm to produce the same voltage and will struggle to produce the same amps.
A stepper motor only requires 200rpm so fitting it to the hub instead of the rim will make less work for the cyclist.
That was the whole reason for the instructable.

thanks for your input
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