Enter the Bite Light.
Step 2: ShapeLock, Part One
Note: be careful with rolling pins, I tried using mine that I got specifically for molding ShapeLock into sheets and unfortunately the hot plastic stuck to it. ShapeLock seems to have an affinity towards some things, so beware. Note to self: invest in a metal rolling pin.
Another note: Due to contrast issues with my photos, ive decided to substitute boilingwaterinmicrowave_0067.jpg, a picture of boiling water in a microwave that was the best of the lot but still rubbish, with a photo I found online of a geyser that's full of lots of boiling water.
Step 3: Moulding the Bite Plate
While warm, but not hot:
- Lightly bite a piece of the ShapeLock while warm (wait a bit, it came out of boiling water, remember) to gauge where to cut
- Set the flashlight centerline with the end of the light
- Score around the inside and outside of your teeth imprints and score a tab for the flashlight
- Cut out the outside
- Reheat (by sticking in the hot water)
- Bite some more
- Cut out the inside
Step 4: Moulding the Flashlight Collar
- Heat up the tab of the bite plate
- Take a strip of hot ShapeLock and wrap it around the base of the flashlight and pressing it into the depressions for a form fit, creating the collar
- Press the tab onto the outside of the flashlight grip and smooth out the edges (If they're both hot, they'll stick just fine)
- Adjust the position of the bite plate to where you want it
- Chill it fast
- Score a line around the top of the collar and cut that part off
- Reheat the top of the collar
- Smooth out the edges of the collar
- Quickly run a finger or two applying very little pressure around the outside, ONLY ONCE, It will minutely change the inner diameter and cause the bite grip to hold on to the flashlight firmly
- Chill again, specifically without the flashlight in it
- Test it out.