Step 4: The Head

Like most mascot-like costumes the head is the most important and also the most difficult. I’ll try my best to mention most that when on during the process of making it.

I wanted to make it as a Balaklava foam technique. And started with the frame of the eyes. I wanted to make the eyes deep so they could have a ‘follow-me affect”


I wrapped and glued this frame piece to the Baklava so I’d have room for my face. And from there added eyebrows and cheeks and the begging of the muzzle. Bowser’s muzzle is a continuous line of circular shapes. I must admit it was not easy to replicate. I do spend a lot of time cutting shaping, sculpting , gluing back on pieces. To make it look right to my own satisfactory. And it does look like a mess but the outcome is worth it.


At first I wanted a semi-realistic approach and wanted to add ‘hair’ or ‘fur’ for his hair on top and eyebrows but it turned out looking rather ridicules.  


The eyes where made at a early stage of sculpting the head. They’re mad from a easy cast clear casting resin kit. With acrylic paint to color. They where placed and removed multiple times while making the mask.

The white of the eyes is sheer white fabric.


I added the jaw at a time thought of having a hinge to make it ‘move’ but alas it did not work with what I had and decided to have his mouth partially open as many of his picture depict him acting. The jaw was re-adjusted many times.


The first pair of eyebrows where replaced with bigger and more well shaped ones.


I used a drape technique to skin the mask. And most of it is hand sewn.

Most of the fabric is fleece.

The lining of the mouth is a left-over scrap fabric, with Sheer Black for the back of the mouth.  This is where I mainly saw for my vision, and had for ventilation.  


The teeth are made out of white Crayola model magic foam clay.

I learned form this mask a valuable trick, do the inside of the mouth first before skinning anything else.


The hood is quite small due to being tucked and hidden by the collar.


The hair on top was one of the last things to finish. Made into sections of curved ‘triangular’ pieces. Much like a plush and stuffed with polyfil.


The nostrils are painted on with black fabric paint.

A latter addition to the head was installing a small battery powered computer fan for instant AC. This was tricky to put in, so I’d highly recommend putting the fan inside a mask before skinning it.