Bringing new life to an old classic marantz stereo receiver with a class D amp board.

 by ke4mcl
Featured
mini-1.JPG
*this instructable takes for granted that you can solder, understand basic electronics, and have fixed electronic gear before.*

so you acquired an old stereo receiver but it has issues. there are many things that can go wrong with an old stereo receiver but one of the common issues can be blown outputs. sometimes the cost of parts is prohibitive, making it not worth the effort of trying to fix a piece back to its original design.

what to do? junk it? NO..

this instructable is intended to be an option for those that have a piece not worth fixing. vintage stereo gear can be valuable, even  broken so don't just dive in till you know what you have. you may regret your actions later if by chance you had something quite valuable, even if broken. finally, this instructable is focused on transistorized stereo gear from the 70's and 80's. old tube gear is a totally different animal and not covered here. throughout this instructable an effort will be made at trying to solve some of the common ailments of old stereo gear. there's always a chance you might get lucky and what ails your unit is covered here and you are able to fix it instead of mod it.

with that out of the way, let's see what's up with this old marantz.

 
Remove these adsRemove these ads by Signing Up

Step 1: A little diagnoses

danger high voltage.jpg
time to hook it up and see what happens.

first thing, inspect the power cord. any signs of damage to the cord where you may be exposed to bare wire are a bad thing and need to be addressed before applying power. if cord is all good let's move on to powering it up.

what can happen? smoke, fire, sparks, or nothing at all. find somewhere safe to work in case something goes VERY wrong with your stereo. turn the volume knob down all the way, plug the power cord in, hit the power switch and watch.

smoke = bad
sparks = bad
fire = very bad
does nothing = not so bad
powered up and seems to be acting normal = doing good

if you got smoke, fire, or sparks, we are done here and that is beyond the scope of this instructable. your unit may have a catastrophic failure but may still be valuable to someone for parts. don't just trash it. put it up on craigs or something and let somebody else take a crack at it if it's beyond your abilities.

before we proceed keep in mind there are dangerous voltages inside old stereo gear. you can die if you touch the wrong thing inside an old stereo while its plugged in. if you are unfamiliar with proper safety procedures, you should seek the help of someone who is trained in working with high voltages.
Hatredman says: Jan 28, 2013. 6:45 AM
The only problem with this instructable is that the sound quality of a D-class amp is no rival to an original AB-class Marantz power amp. Your receiver will sound louder, indeed, but poorer.
ke4mcl (author) in reply to HatredmanJan 28, 2013. 8:01 AM
id have to respectfully disagree with you. i not only tinker with old stereo gear but also collect vintage tube audio gear. audio is a very subjective hobby and ultimately one should buy what sounds good to them.

i have found some lousy class d boards but have also found a great many excellent sounding ones. in particular all the boards i have gotten from Sure Electronics in the 15wpc class and above have sounded great.

were class d falls short is when it clips. it goes from beautiful sound to cats fighting on a chalk board really fast. its very important one does not drive class d amps into clipping.

the mod that was done on this marantz is fully reversible. if you keep your old parts, there's no reason somebody cant go and undo what you did, repair or replace the original amp board, and wire it all back up the way it was.
Hatredman in reply to ke4mclMar 1, 2013. 4:33 PM
Sure, there's no questioning on the subjective part. But Class D amps, even the better ones, have its issues - as all types os amps have, even single-ended class A tube amps.

D's are not good with very high audio frequencies (God damn you, Nyquist!) and they tend to turn things on the bass side a little muddy - just like tube amps, even the better ones, 'cause the damping factor is too low.

This is no opinion, this is something tried and tested on the road - ask a PA owner or tecnician and he/she will share his/her disgust about Class D amps with you. They still love AB or H for a reason.

Anyway, of course there are marvellous D amps out there, and if the instructable was about some cheap 80's stereo I'd totally support the "transformation". But it was a Marantz. It deserved some respect.
Hatredman in reply to HatredmanMar 1, 2013. 4:38 PM
Again, it's not a critique on your instructable, because many will find it inspiring and useful - and it is!

It was just a comment about the receiver being a Marantz, not the average low cost receiver.
WorldOfTanks says: Feb 11, 2013. 9:59 PM
from that angle it looks like the cals are buldging
pfred2 says: Jan 25, 2013. 4:37 PM
I owned a similar model although mine was Quadraphonic. My unit was rated at 20 watts per channel output. I burnt one of the channels out in it and it was impossible to dig into it to change the transistor due to how it was made. The thing was a total rats nest! It was OK back when I used it but I've had a lot of stereos since so it wasn't worth repairing to me. Not many consumer electronics really are. I did scrap it for salvageable parts though.
ke4mcl (author) in reply to pfred2Jan 28, 2013. 8:04 AM
wow.. that would have been an excellent unit to drop a Sure Electronics 4x100wpc board in! i'm familiar with the quad versions of the marantz line in this instructable and they are really well suited for this mod.
ronakasolanki says: Jan 26, 2013. 5:50 AM
Really Inspiring. I am thinking of restoring my 11 years old DAPIC Amplifier! :)
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!