I use a backpack when I commute to meetings on my bicycle. A few days ago I stooped down to pick up something and the extra stress on the backpack straps caused the plastic ladder lock buckle to snap. The rest of the backpack is in good condition. Backpacks are only one item that uses nylon straps with adjustable buckles.
This Instructable will provide two solutions to a broken ladder lock buckle. One is for those who can weld and one for those who cannot. The welded version will show how to make your own ladder lock buckles. The non-welded version will show you how to use "D" rings, either those you purchase or those you fashion yourself.
If you make the "D" ring version, you will need "D" rings you purchase and a hacksaw or a Dremel tool with a cutting wheel.
If you make the ladder lock buckle version, you will need a hacksaw, a grinder, a vise, a hammer, and a wire feed welder.
Step 1: Stitching
I wanted to fix my backpack without cutting the stitching on any of the nylon straps. My wife says it is not difficult to make new stitches. But, I am trying to avoid that and leave the original stitching undisturbed. That means I will make a ladder lock buckle that begins by feeding part of it through the nylon strap loop sewn to the backpack. Shown is the beginning of the welded version. The next steps will describe using "D" rings for the non-welded version. Then I will explain how to make the welded ladder lock buckle. The ladder lock buckle will be easy to release with one finger. The "D" ring, non-welded version will be easier for most people to manufacture at home, even if a little more difficult to release.