Broken Tile Mosaic Counter

 by Thinkenstein
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This tile job improved the appearance and cleanliness of my old cement kitchen counter.    It was made with free discarded tiles from friends and the local hardware store.   The darker grout looks good with the lighter tiles, and the color helps camouflage the mold that   invariably grows on damp surfaces around here.  
 
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Step 1: Bust up some tiles

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Tiles are made of fired clay with a thin layer of colored glass on the surface.  You have to be a little careful of cuts when handling them.  It is wise to sand the edges of all the pieces you are going to use.  I did that after laying out the pieces on the counter, so I didn't end up sanding lots more pieces than needed.  

This is not rocket science.  It's probably a good idea to wear eye protection, although I didn't notice many fragments flying around as I broke the pieces.  
cool2000 says: Mar 27, 2013. 10:45 AM
Your house looks awesome, like Yoda's!
eyesee says: Dec 20, 2012. 4:18 PM
vrey good
WorldOfTanks says: Sep 3, 2012. 6:20 PM
do you live in a cave? jk nice house, and idea
sWillyPs says: Sep 2, 2012. 6:49 AM
I tile for a living, and just wanted to add a few notes to your sweet project. Here in the US, the 'glue' that holds the tile down is called thin-set mortar. It is completely different than the stuff used to fill between the tiles, which is called grout. As mentioned in your last step, the grout must be sealed, and resealed often.

Another option would be to use epoxy grout. Not as easy to work with, and a bit more expensive, but you'll never have to seal it, or worry about mold, or what to clean with.
Thinkenstein (author) in reply to sWillyPsSep 2, 2012. 7:20 AM
Thanks for the useful information. It's a pity about having to reseal often. I was hoping the silicone sealer would be permanent. Guess I'll just have to wait and see.
sWillyPs in reply to ThinkensteinSep 2, 2012. 3:02 PM
Test it by seeing if clean water absorbs or beads up. When it beads up, you have enough sealer. If it absorbs, put more sealer on.
Thinkenstein (author) in reply to sWillyPsSep 3, 2012. 12:25 PM
Once you get it saturated, does it ever need resealing in the future? I doubt the surface will abrade down much over time.
sWillyPs in reply to ThinkensteinSep 3, 2012. 5:29 PM
Yes. How often you need to seal will depend on how you clean it. And re-sealing is a pretty easy job, much easier than removing mold.
Gadisha says: Sep 3, 2012. 2:09 AM
Nice work, I love your kitchen!
Thinkenstein (author) in reply to GadishaSep 3, 2012. 12:28 PM
Thanks. It's almost civilized now.
esotericman says: Sep 2, 2012. 8:01 PM
I just would like to know where the rest of the pictures of the house are?!? I mean I've been lurking on the site for years, I've never seen anything that makes me start looking around for a place to do it in! Thank you so much for the time to write this, and I hope you share more to come.
maka in reply to esotericmanSep 3, 2012. 11:43 AM
If you take a look through Thinkenstein's 95 existing 'ibles, you'll see lots of pictures of his home. For significantly more, visit his website. I've pretty much pored over & archived for later everything about his home in my quest for alternative architecture ideas.
jessandstavro says: Aug 29, 2012. 10:52 AM
Nice rustic look to your project! Discarded/leftover tiles are a dime a dozen, so this makes for an inexpensive project.

I did a project like this years ago and swore I'd never do it again! I used all different kinds of broken plates and mugs, marbles, beads, plastic turtles & old coins & cutlery, etc for patio tables for our restaurant. They were all different thicknesses, so grouting was a nightmare and I ended up with an uneven surface(should have anticipated that, hindsight ya know). Clear epoxy saved the day and they have withstood the elements on the sidewalk outside for 7 summers. Only problem now is the epoxy is starting to yellow a bit and turn sticky. Not just sure what to do about that.
Helder4u in reply to jessandstavroSep 2, 2012. 1:34 PM
Could happen because of inexact ratio base/hardener too.
I would consider a sheet of glass or Lexan for a new surface table surface secured over the old one. Also glue and fix with screws a new (plastic or metallic) rim band around the edges.
jeff-o in reply to jessandstavroAug 30, 2012. 8:39 AM
Another thin layer of epoxy might take care of it. Try just one table and see how it works out.
Thinkenstein (author) in reply to jessandstavroAug 29, 2012. 4:39 PM
If the little buried jems are still visible, although the surface is sticky, could you put on a little more clear epoxy, or casting resin, and eliminate the stickiness?
Thinkenstein (author) in reply to jessandstavroAug 29, 2012. 4:39 PM
(removed by author or community request)
jessandstavro in reply to ThinkensteinAug 30, 2012. 8:41 AM
That's a good idea. I will have to give them a scrub and pick up some more epoxy.
Helder4u says: Sep 2, 2012. 1:22 PM
Very nice.
Wish I could see more of Your house.
Rowan_Winterhaven says: Sep 2, 2012. 10:56 AM
Beautiful job! And I love the lines of your home! The organic lines seem so soothing. I look forward to checking out your other instructables. Keep up the great work!
Thinkenstein (author) in reply to Rowan_WinterhavenSep 2, 2012. 11:16 AM
Thanks. Glad you like it.
stevenrterry says: Sep 2, 2012. 9:11 AM
I would love to see this entire kitchen. How fun!
flyingpuppy says: Aug 30, 2012. 11:44 AM
What a FUN looking kitchen! Love the fluid lines. The tiles add a nice touch of whimsy.
Thinkenstein (author) in reply to flyingpuppyAug 30, 2012. 1:26 PM
Thanks, glad you like it.
You've done some interesting instructables. I'm going to study your one on video frame editing soon.
ceekay says: Aug 30, 2012. 8:17 AM
Great job. : ) I always enjoy seeing what you've posted here.
Thinkenstein (author) in reply to ceekayAug 30, 2012. 10:48 AM
Thanks.
bajablue says: Aug 30, 2012. 7:32 AM
Rustic and earthy... absolutely gorgeous.
Thinkenstein (author) in reply to bajablueAug 30, 2012. 10:45 AM
Thanks. The colors are subdued, but that was just doing the best I could with the tiles available.
cobourgdave says: Aug 29, 2012. 7:07 PM
I like the tile fragement layout and the slope toward the sink. I think you are overly modest on the tile layout since the pattern is quite well balanced and not at all "random." Excellent instructable and a nice job.
Thinkenstein (author) in reply to cobourgdaveAug 30, 2012. 10:42 AM
Glad you appreciate the design element.
beatmakers says: Aug 29, 2012. 6:19 PM
cool! Awesome job man!
Thinkenstein (author) in reply to beatmakersAug 30, 2012. 10:39 AM
Thanks. Glad you like it.
mikeasaurus says: Aug 29, 2012. 9:05 AM
I like the inset bowl by the sink, that's clever.
Thinkenstein (author) in reply to mikeasaurusAug 29, 2012. 10:12 AM
Thanks. It's for the detergent.

It's probably not worth another instructable, but I came up with a nice way to hang the metal scouring pad on the wall, too. I took a couple neodymium magnets and glued them to the wall. The pad sticks to the magnets, and is easy to place and remove.
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