I love the characters of One Piece manga so I built this mask for my son,
I modified with a 3D software character brooke then I imported into the software pepakura and have created the parts, then I printed the pdf (which I have attached, if you use it as a source mentioned this instructable)
Step 1: Print and Cut
A4 paper for printer
cutters and scissors
polyurethane /epoxy resin
sandpaper acrylic paint
Print the pdf on cardboard, cut and paste parts with glue PVA.
Step 2: Resin
When the glue has hardened,
externally coated with resin,
when the resin is hardened,
strengthen internally with paper mache,
Step 3: Teeth
add teeth white foam following the design in pdf
Step 4: Futty
putty externally to round sides and finish with sandpaper, then fill it again and smooth.
Now paint the outside with acrylic enamel.
behind the eye sockets I put blacks cylinder of foam to deepen the look, then I attached two elastic blacks to wear it.
before wearing the mask wearing a black balaclava and sunglasses blacks then wear an Afro wig and brook is ready to play.
Step 5: Brook Is Redy
Good luck and have fun.