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Budget Chopper Bicycle

Step 10Handlebars

Handlebars
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Next step is to fit the handlebars.

You have three choice with the handlebars

1. Use the existing handlebars. In my case, they're racing drop-handlebars, so they're not suitable.
2. Make your own. If you have some steel tubing you can either make your own bars using a pipe bender or by cutting and welding into the right shape
3. Use other bars. I had some scrap motorcycle handlebars, so I decided to use these.

Step 1. The clamp.
I used the seat from the donor bike, and removed the seat clamp from underneath the saddle.

Picture 1 shows the seat clamp loosely assembled around the handlebars. It's a pretty good fit so we'll go with these.

Picture 2: Next we position on of the seat clamp grips onto our top plate we made earlier.

Picture 3: Tack weld the seat clamp plate to the top plate

Picture 4: Weld the seat clamp to the top plate and assemble the seat clamp around the handlebars.

We now have a fully adjustable handlebar clamp.




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Author:jinnan_tonnix