Build A Cardboard Box

 by aquadave
Featured
Picture 307.jpg
Picture 306.jpg
Making a custom box can be used for a few good reasons that I have found, as well as- I'm sure it could be used for various other and different reasons. Maybe it is a holiday season and you are wrapping a gift that needs a box for shape or structure; or would benefit from a layer of protecting cardboard; or need to fit an item of an odd shape/size into a box for storing/mailing.

I make boxes for the items that I sell on eBay. Making an item's own box minimizes the size, the weight, the need for more packaging material, and thus making the postage/shipping fees less.

All you need is second hand cardboard, a box cutter (razor blade), and packing tape (in a dispenser works best).
 
Remove these adsRemove these ads by Signing Up

Step 1: Break Down

Picture 308.jpg
Picture 309.jpg
Break the box down starting with opening the tabs on top and bottom of the box. Just unfold the tabs, or cut through the tape with the box cutter and then unfold the tabs. Lay the box down on its side and cut one of the corners from top to bottom so that you can unfold the cardboard once more to end up with a long, straight piece of cardboard.
MadGuitarist says: Dec 23, 2012. 1:07 AM
hey can you show me how to make a hallow box to use it as a speaker enclosure?
hollasch says: Jan 1, 2008. 11:26 PM
Another approach to cardboard folds is to use a screen "spline roller" tool (available at any hardware store) to create a crushed line which is then easily folded. This is a tool that has narrow steel rollers at each end. This leaves the paper uncut and that much stronger.
sbordeaux1 in reply to hollaschJul 18, 2011. 1:47 PM
Thank you for this tip. I've always had trouble making good straight folds and this will certainly help with that.
aquadave (author) in reply to hollaschJan 2, 2008. 7:42 AM
Ah cool, this would be even better, thanks for the info.
mjkessel says: Feb 23, 2011. 4:53 PM
ugg - can you make a video of this?
archerj says: Aug 18, 2010. 9:40 AM
Re: shareware for boxmaking google "free software for making boxes" there are lots of them.
stoopynoonoo says: Apr 4, 2009. 7:12 PM
this looks awesome! I need some help...I'm shipping a longboard and it has sort of an irregular shape...how should I go about doing making a box for this? It's 8.5 inches wide and 38 inches long if that helps...like a quarter-half an inch thick... great instructable :)
J@50n in reply to stoopynoonooJan 3, 2010. 3:37 PM
 well, first off by a big tv, then go after this ible.

(insert sarcasm here)
curlypube says: Jan 3, 2010. 12:41 PM
Nice!
curlypube says: Jan 2, 2010. 6:45 PM
sweet tutorial...thx mate!
neverforget.911 says: Aug 11, 2009. 7:47 AM
To be eco-friendly I like to recycle my boxes for eBay use. I found a software that takes the items measurements and adds room for different kinds of packing you choose, then produces a diagram to follow when making a recycled box. It is very pricey at $90. Have you seen any shareware that would do the same task?
AliceCullen75 says: May 13, 2009. 5:16 PM
Hi!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
3.jpg
Shane1163 says: Nov 6, 2008. 11:28 PM
me thinks it easier just to look in mixed paper recycling roll-off and find size needed.. lol
tmangi says: Sep 23, 2008. 4:11 PM
Bravo!
J_SCAP says: Jan 24, 2008. 9:01 PM
sweet im going to ship this box to my grand parents in another box so they can see the box i made lol
dombeef in reply to J_SCAPJun 19, 2008. 6:26 PM
ha!
Derin in reply to dombeefJun 25, 2008. 12:34 PM
ahh i hate you say ha

sumbody pls stop dombeef
dombeef in reply to DerinJul 17, 2008. 10:09 AM
HEY!!!
Derin in reply to dombeefJul 17, 2008. 10:20 AM
LOL!!!
Derin in reply to DerinJul 17, 2008. 10:20 AM
WHY ARE WE SHOUTING?!
dombeef in reply to DerinAug 7, 2008. 6:28 AM
YEA!!
panks says: Jun 20, 2008. 12:07 PM
This is great! the Packaging Store wanted $25 for a custom cardboard box..now I'll just make my own..thank you
Sittingduck14 says: Dec 31, 2007. 2:20 PM
this is really well put together! i love how you were so detailed and took the time to make it perfect. if all instructables were this good and so well put together! i've seen some that the steps are out of order! good job, seriously. and btw, i'm having serious trouble uploading images or setting an avatar. could i have some help?
zzag in reply to Sittingduck14Jan 1, 2008. 9:39 AM
I bet you're using Internet Explorer. I had the same problem until I went to Mozilla Firefox. It went from a >30 second load to <2 seconds. Maybe worth a try if you're using Explorer. As far as adding an avatar, you first need to create a library to choose from. Under Settings, go to "library" from menu above or "Manage Library" on left side menu. After you have an image in your library, go to "persona" and change image.
Sittingduck14 in reply to zzagJan 1, 2008. 11:49 AM
but the thing is... i uploaded the picture of the avatar i want, but i dont know how to set that
zzag in reply to Sittingduck14Jan 1, 2008. 3:20 PM
Seems others are having the same problem:
Instructables Bug Report
Sittingduck14 in reply to zzagJan 1, 2008. 11:44 AM
ty SO much
INSTRUCTUBAL in reply to Sittingduck14Dec 31, 2007. 5:27 PM
mabye its your internet conection
grue says: Dec 31, 2007. 12:07 PM
this insturctable only tells u how to make your carbord box smaller
trebuchet03 says: Dec 31, 2007. 10:07 AM
Nice work - I think many people overlook how much they depend on pre-made boxes for situations like moving house, shipping, etc. Some of the pictures are a little blurry, but given how well it's documented - this is feature worthy :)
theRIAA says: Dec 30, 2007. 9:23 PM
I wish all instructables were this well made
tomonto says: Dec 30, 2007. 8:26 PM
ohhhhh.... At first, I read the title and I was all..ok crazy man... but good instructable after that
GorillazMiko says: Dec 30, 2007. 7:05 PM
Awesome job! I bet you must be really proud to make an amazing Instructable such as this.
lil_timmy1990 in reply to GorillazMikoDec 30, 2007. 7:34 PM
(removed by author or community request)
GorillazMiko in reply to lil_timmy1990Dec 30, 2007. 8:05 PM
No.. this is a really great Instructable.
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!