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Build A Cardboard Box

Build A Cardboard Box
Making a custom box can be used for a few good reasons that I have found, as well as- I'm sure it could be used for various other and different reasons. Maybe it is a holiday season and you are wrapping a gift that needs a box for shape or structure; or would benefit from a layer of protecting cardboard; or need to fit an item of an odd shape/size into a box for storing/mailing.

I make boxes for the items that I sell on eBay. Making an item's own box minimizes the size, the weight, the need for more packaging material, and thus making the postage/shipping fees less.

All you need is second hand cardboard, a box cutter (razor blade), and packing tape (in a dispenser works best).
 
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Step 1Break Down

Break Down
Break the box down starting with opening the tabs on top and bottom of the box. Just unfold the tabs, or cut through the tape with the box cutter and then unfold the tabs. Lay the box down on its side and cut one of the corners from top to bottom so that you can unfold the cardboard once more to end up with a long, straight piece of cardboard.
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34 comments
Jan 1, 2008. 11:26 PMhollasch says:
Another approach to cardboard folds is to use a screen "spline roller" tool (available at any hardware store) to create a crushed line which is then easily folded. This is a tool that has narrow steel rollers at each end. This leaves the paper uncut and that much stronger.
Jul 18, 2011. 1:47 PMsbordeaux1 says:
Thank you for this tip. I've always had trouble making good straight folds and this will certainly help with that.
Feb 23, 2011. 4:53 PMmjkessel says:
ugg - can you make a video of this?
Aug 18, 2010. 9:40 AMarcherj says:
Re: shareware for boxmaking google "free software for making boxes" there are lots of them.
Apr 4, 2009. 7:12 PMstoopynoonoo says:
this looks awesome! I need some help...I'm shipping a longboard and it has sort of an irregular shape...how should I go about doing making a box for this? It's 8.5 inches wide and 38 inches long if that helps...like a quarter-half an inch thick... great instructable :)
Jan 3, 2010. 3:37 PMJ@50n says:
 well, first off by a big tv, then go after this ible.

(insert sarcasm here)
Jan 3, 2010. 12:41 PMcurlypube says:
Nice!
Jan 2, 2010. 6:45 PMcurlypube says:
sweet tutorial...thx mate!
Aug 11, 2009. 7:47 AMneverforget.911 says:
To be eco-friendly I like to recycle my boxes for eBay use. I found a software that takes the items measurements and adds room for different kinds of packing you choose, then produces a diagram to follow when making a recycled box. It is very pricey at $90. Have you seen any shareware that would do the same task?
May 13, 2009. 5:16 PMAliceCullen75 says:
Hi!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Nov 6, 2008. 11:28 PMShane1163 says:
me thinks it easier just to look in mixed paper recycling roll-off and find size needed.. lol
Sep 23, 2008. 4:11 PMtmangi says:
Bravo!
Jan 24, 2008. 9:01 PMJ_SCAP says:
sweet im going to ship this box to my grand parents in another box so they can see the box i made lol
Jun 19, 2008. 6:26 PMdombeef says:
ha!
Jun 25, 2008. 12:34 PMDerin says:
ahh i hate you say ha

sumbody pls stop dombeef
Jul 17, 2008. 10:09 AMdombeef says:
HEY!!!
Nov 12, 2007. 5:55 PMDerin says:
LOL!!!
Jul 17, 2008. 10:20 AMDerin says:
WHY ARE WE SHOUTING?!
Aug 7, 2008. 6:28 AMdombeef says:
YEA!!
Jun 20, 2008. 12:07 PMpanks says:
This is great! the Packaging Store wanted $25 for a custom cardboard box..now I'll just make my own..thank you
Dec 31, 2007. 2:20 PMSittingduck14 says:
this is really well put together! i love how you were so detailed and took the time to make it perfect. if all instructables were this good and so well put together! i've seen some that the steps are out of order! good job, seriously. and btw, i'm having serious trouble uploading images or setting an avatar. could i have some help?
Jan 1, 2008. 9:39 AMzzag says:
I bet you're using Internet Explorer. I had the same problem until I went to Mozilla Firefox. It went from a >30 second load to <2 seconds. Maybe worth a try if you're using Explorer. As far as adding an avatar, you first need to create a library to choose from. Under Settings, go to "library" from menu above or "Manage Library" on left side menu. After you have an image in your library, go to "persona" and change image.
Jan 1, 2008. 11:49 AMSittingduck14 says:
but the thing is... i uploaded the picture of the avatar i want, but i dont know how to set that
Jan 1, 2008. 3:20 PMzzag says:
Seems others are having the same problem:
Instructables Bug Report
Jan 1, 2008. 11:44 AMSittingduck14 says:
ty SO much
Dec 31, 2007. 5:27 PMINSTRUCTUBAL says:
mabye its your internet conection
Dec 31, 2007. 12:07 PMgrue says:
this insturctable only tells u how to make your carbord box smaller
Dec 31, 2007. 10:07 AMtrebuchet03 says:
Nice work - I think many people overlook how much they depend on pre-made boxes for situations like moving house, shipping, etc. Some of the pictures are a little blurry, but given how well it's documented - this is feature worthy :)
Dec 30, 2007. 9:23 PMtheRIAA says:
I wish all instructables were this well made
Dec 30, 2007. 8:26 PMtomonto says:
ohhhhh.... At first, I read the title and I was all..ok crazy man... but good instructable after that
Dec 30, 2007. 7:05 PMGorillazMiko says:
Awesome job! I bet you must be really proud to make an amazing Instructable such as this.
Dec 30, 2007. 7:34 PMlil_timmy1990 says:
(removed by author or community request)
Dec 30, 2007. 8:05 PMGorillazMiko says:
No.. this is a really great Instructable.

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