Build It: DIY Juice Pouch by PopSci
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Today's messenger bag has become the urban pickup truck. Crammed with gadgets, gizmos, and paperwork; just open up the flap and toss in more electronic ephemera. Now it's time for your message bag to pay back for its wanton stuff gluttony and recharge your stashed goodies as you lug your battery-powered electronics around town.

Get your messenger bag up to speed and equip it with a photovoltaic-powered charging circuit. Not just any photovoltaic panel will do, however. It needs to be lightweight, flexible, weatherproof, and powerful. Likewise, the connector for this solar-powered recharging system needs to simple, foolproof, and compatible with the largest number of your electronic gadgets. The thin film plastic solar modules from PowerFilm (formerly Iowa Thin Film Technologies) coupled with a USB female connector are the perfect combination for transforming your overloaded dolt messenger bag into a messenger bag loaded with volts.
 
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Step 1: How to Make Your Own Juice Pouch

2 hoursCost: $45.03Very Easy

Parts List


  • A Messenger Bag (FREE)
  • Iowa Thin Film Technologies PowerFilm WeatherPro Series P7.2-75 (Jameco #228161; $39.89)
  • USB 6' Cable w/Female Connector (Jameco #222068; $1.65)
  • 78M05 Voltage Regulator (Jameco #192233; .19)
  • 0.47mF 50V Electrolytic Capacitor (Jameco #330464; .04; substitutes are OK)
  • 0.1mF 50V Tantalum Capacitor (Jameco #545570; .31)
  • Salvaged Plastic Project Box (FREE)
  • Clear Vinyl Sheet (craft store; .50)
  • Large Eyelet Kit (craft store; $2.45)
  • Alligator Clips
  • Wire

NOTE: There are four distinct subassemblies which constitute our Juice Pouch: (1) modified messenger bag, (2) photovoltaic panel, (3) voltage regulator, and (4) USB connector.
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nutsandbolts_64 says: May 7, 2010. 7:07 AM
 It's as if everything you have can be modded to generate electricity these days...
beehard44 says: Oct 26, 2010. 2:57 AM
i can mod a piece of wire to gemerate electricity...
you just need lots of wire and magnet (you know what it is)
Wasagi says: Apr 6, 2009. 12:20 PM
Ohhh.... I thought that you filled a messenger bag with Apple Juice.... Good instructable none the less!!
Whales says: Oct 12, 2010. 10:16 PM
same, i was really hoping for something to drink.. oh well, water it is.
Coliflower says: Jun 14, 2009. 8:46 AM
me too...or something like that i thought he meant a pouch...for juice. Good idea though!
fozzy13 says: May 20, 2010. 3:31 PM
Haha aparently I'm not the only one who thought this refered to "juice" the beverage instead of electricity.. : )
beehard44 says: Oct 26, 2010. 2:56 AM
maybe aquarium tubing hooked up to a juice bag in the bag?
Wasagi says: Oct 26, 2010. 9:32 AM
Very true.
I feel like there is a lot of interest in this idea...

Super compilation?
raimen says: May 21, 2010. 10:21 PM
Just came up with a great idea.
Lets figures out a way to fill the messenger bag with juice, and then you can hang with your friends and be like, "Juice PARTY!!!" :D
-L
milkman dan says: Sep 30, 2010. 3:01 PM
We have unlimited juice? This party is gonna be off the hook!

-Buster, Arrested Development
Wasagi says: May 22, 2010. 6:20 AM
 I was thinking the Exact same thing!!

We should get on this.
fozzy13 says: May 22, 2010. 7:23 AM
Sorry, I'm kind of missing the humorous reference here : /
Wasagi says: May 22, 2010. 7:14 PM
 Well, "Juice"  was initially meant as battery power, but we misinterpreted it as the fruity drink.
fozzy13 says: May 22, 2010. 8:18 PM
I understand the fruity drink part, as that's what I thought from the title too, I just don't get the "juice party!" reference.  At least, I thought that was in reference to a movie, so I didn't get it..
Instructoider says: Jul 17, 2010. 5:26 PM
I thought he meant juice too :(
Wasagi says: Jun 22, 2009. 8:05 PM
Teamwork! *High Five*
rix_101 says: May 21, 2010. 3:30 PM
i clicked thinking it would be literally a juice pocket. a poket for a juice box or something :D haha! but still very interesting
Mehehehful says: May 21, 2010. 5:04 PM
 Thats what I thought too!
kcls says: May 21, 2010. 5:27 AM
Nice job! This beats buying a pre-made bag for 3 times the amount this was made for! 5*'s!
roycetaft says: May 20, 2010. 7:29 PM
Dang! At first glance, I thought this was going to be about koolaid. I'm all thirsty now and haven't any pouches to fill with juice because this instructables is misleading.

But is very awesome. I might build one myself so I can Juice my Gadgets.
thecheatscalc says: May 20, 2010. 3:33 PM
If you upped the complexity a notch, I think you could get the other items to charge reliably even in dark conditions!

Basically, you'ld need a charging circuit for a super or ultra capacitor, and a joule theif/ DC to DC upconverter to keep consistent juice flowing in "waves"

Should work, and may only add about $10 to the project if you source your supplies correctly.


Pretty neat!   Even if I did wonder "why would you make your messenger bag into a juice box? do you have any idea how hard that would be to clean???" ;)
MasterRiddles says: Jan 18, 2010. 2:36 PM
everything about this is awesome, even the cello!
moclov555 says: Oct 27, 2009. 2:07 PM
They might give you some funny looks at airport security if you sent this thing through the xray... but great idea.
Adum24 says: Oct 24, 2009. 1:15 PM
I thought you were moding a mail bag to hold liquids. huh! (scratching head) i wuz waaaaaaayyyyyyyyy off.
fonix says: May 6, 2007. 1:23 AM
I have a panel that outputs 15.4v at 50ma... would that be overvoltage for this regulator? It's the same dimensions, and I could get a second one to up it to 100ma. I thought that this might help with some of the charging issues, as the panel will not get up to 7.4 volts unless its in perfect conditions, while a 15.4 volt panel will get up there rather easily. Any ideas? If this isn't a good regulator for this, is there a 1A regulator that would do the same thing? I am looking to build this into the lid of my cross-country backpack, with some really solid waterproofing. Awesome Instructable!
UbuntuNinja says: Jun 12, 2009. 10:54 AM
where did you get the 15.4v panel?
verence says: Dec 13, 2007. 4:28 PM
15.4V should be okay for a 78M05. Maximum input voltage is around 20..25V, depending on the manufacturer, check data sheet. But 10.4V will be regulated away (i.e. lost as heat). So you will get only 33% of the input power on the output. The 7.4V/100mA panel is the better option, as only 2.4V will be lost, so you will get around 60% efficiency. On the other hand, 2.4V difference might be not enough. You might have to look for a Low-Drop-Regulator. The 7805 is kind of the working horse for voltage regulation, although not always a good choice when efficiency is the prime issue. Sorry, I have no part numbers available, just check some data sheets. For best efficiency (though you probably won't get much better than 90% if at all), you might want to use a switching voltage regulator. But these normally doesn't come as a single part.
Elektricity says: Aug 19, 2008. 9:33 PM
This Link is to a schematic of this exact circuit, but with the addition of 4 Rechargeable AA batteries. I'm fairly confident it would work, any thoughts?
http://i305.photobucket.com/albums/nn202/derektmartin/Batteryphotusb.jpg
Jr Hacking kid says: Nov 14, 2008. 10:20 PM
could you make it simpler im only 13 and geting into electronics and soldering
MrL33TPenguin says: Oct 18, 2008. 11:27 PM
what's a "project box"?
carrierpilot1357 says: Oct 21, 2008. 8:26 PM
i'm sorry I can't stop laughing because your question matches your profile picture right now. A project box is a little black box that has a screw-on lid that you put your electronics projects in. You can get them at radioshack or the source or really cheap online.
MrL33TPenguin says: Oct 25, 2008. 3:59 AM
ohhhhh, ok. thank you........ im so dumb..
carrierpilot1357 says: Oct 25, 2008. 8:40 AM
ok I didn't mean too insult you or anything, I was just telling what a project box was...
MrL33TPenguin says: Oct 25, 2008. 8:56 PM
and thank you for telling me what it is.
rusty spork says: Aug 23, 2008. 10:56 PM
Is it possible to trickle charge a notebook with solar panel (or is this more for charging small electronic devices)? Something else would probably have to be done because I don't think you can charge a laptop by usb, unless the panel charged an inverter (I think there are a few usb chargeable laptop batteries/inverters). Is there any other way this can be done (such as components that would allow the laptop battery to be trickle charged directly from the panel?
blacknkhak says: Jul 16, 2008. 6:18 PM
thanks .
rolobio says: Apr 12, 2007. 4:22 PM
(removed by author or community request)
mgkilla34 says: Jun 18, 2008. 12:35 PM
it is "0.47UF 50V electrolytic Capacitor Jameco #610589" 0.47mF 50V Electrolytic Capacitor is a HUGE capacitor the size of a little car standing up.
warlord says: Apr 30, 2007. 1:35 AM
The large cap is just to ensure a more constant power for the regulator to do it's job. That's why substitutions are ok. A large variety of capacitors will work fine in this situation.

http://www.southwest.com.au/~jfuller/electronics/regulators.htm
nelsnelson says: Jun 17, 2008. 9:38 PM
Great Instructable! I am very keen to start this project myself. I have been looking at some commercial solar bags, like Noon's, which incorporates a small battery into the solar panel wiring. Would this be hard to do? Would it allow the same size solar panel to charge larger electronics? another instructable? :) thanks heaps
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