Build It: DIY Juice Pouch

Build It: DIY Juice Pouch
Today's messenger bag has become the urban pickup truck. Crammed with gadgets, gizmos, and paperwork; just open up the flap and toss in more electronic ephemera. Now it's time for your message bag to pay back for its wanton stuff gluttony and recharge your stashed goodies as you lug your battery-powered electronics around town.

Get your messenger bag up to speed and equip it with a photovoltaic-powered charging circuit. Not just any photovoltaic panel will do, however. It needs to be lightweight, flexible, weatherproof, and powerful. Likewise, the connector for this solar-powered recharging system needs to simple, foolproof, and compatible with the largest number of your electronic gadgets. The thin film plastic solar modules from PowerFilm (formerly Iowa Thin Film Technologies) coupled with a USB female connector are the perfect combination for transforming your overloaded dolt messenger bag into a messenger bag loaded with volts.
 
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Step 1How to Make Your Own Juice Pouch

2 hoursCost: $45.03Very Easy

Parts List


  • A Messenger Bag (FREE)
  • Iowa Thin Film Technologies PowerFilm WeatherPro Series P7.2-75 (Jameco #228161; $39.89)
  • USB 6' Cable w/Female Connector (Jameco #222068; $1.65)
  • 78M05 Voltage Regulator (Jameco #192233; .19)
  • 0.47mF 50V Electrolytic Capacitor (Jameco #330464; .04; substitutes are OK)
  • 0.1mF 50V Tantalum Capacitor (Jameco #545570; .31)
  • Salvaged Plastic Project Box (FREE)
  • Clear Vinyl Sheet (craft store; .50)
  • Large Eyelet Kit (craft store; $2.45)
  • Alligator Clips
  • Wire

NOTE: There are four distinct subassemblies which constitute our Juice Pouch: (1) modified messenger bag, (2) photovoltaic panel, (3) voltage regulator, and (4) USB connector.
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59 comments
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May 7, 2010. 7:07 AMnutsandbolts_64 says:
 It's as if everything you have can be modded to generate electricity these days...
Oct 26, 2010. 2:57 AMbeehard44 says:
i can mod a piece of wire to gemerate electricity...
you just need lots of wire and magnet (you know what it is)
Apr 6, 2009. 12:20 PMWasagi says:
Ohhh.... I thought that you filled a messenger bag with Apple Juice.... Good instructable none the less!!
Oct 12, 2010. 10:16 PMWhales says:
same, i was really hoping for something to drink.. oh well, water it is.
Jun 14, 2009. 8:46 AMColiflower says:
me too...or something like that i thought he meant a pouch...for juice. Good idea though!
May 20, 2010. 3:31 PMfozzy13 says:
Haha aparently I'm not the only one who thought this refered to "juice" the beverage instead of electricity.. : )
Oct 26, 2010. 2:56 AMbeehard44 says:
maybe aquarium tubing hooked up to a juice bag in the bag?
Oct 26, 2010. 9:32 AMWasagi says:
Very true.
I feel like there is a lot of interest in this idea...

Super compilation?
May 21, 2010. 10:21 PMraimen says:
Just came up with a great idea.
Lets figures out a way to fill the messenger bag with juice, and then you can hang with your friends and be like, "Juice PARTY!!!" :D
-L
Sep 30, 2010. 3:01 PMmilkman dan says:
We have unlimited juice? This party is gonna be off the hook!

-Buster, Arrested Development
May 22, 2010. 6:20 AMWasagi says:
 I was thinking the Exact same thing!!

We should get on this.
May 22, 2010. 7:23 AMfozzy13 says:
Sorry, I'm kind of missing the humorous reference here : /
May 22, 2010. 7:14 PMWasagi says:
 Well, "Juice"  was initially meant as battery power, but we misinterpreted it as the fruity drink.
May 22, 2010. 8:18 PMfozzy13 says:
I understand the fruity drink part, as that's what I thought from the title too, I just don't get the "juice party!" reference.  At least, I thought that was in reference to a movie, so I didn't get it..
Jul 17, 2010. 5:26 PMInstructoider says:
I thought he meant juice too :(
Jun 22, 2009. 8:05 PMWasagi says:
Teamwork! *High Five*
May 21, 2010. 3:30 PMrix_101 says:
i clicked thinking it would be literally a juice pocket. a poket for a juice box or something :D haha! but still very interesting
May 21, 2010. 5:04 PMMehehehful says:
 Thats what I thought too!
May 21, 2010. 5:27 AMkcls says:
Nice job! This beats buying a pre-made bag for 3 times the amount this was made for! 5*'s!
May 20, 2010. 7:29 PMroycetaft says:
Dang! At first glance, I thought this was going to be about koolaid. I'm all thirsty now and haven't any pouches to fill with juice because this instructables is misleading.

But is very awesome. I might build one myself so I can Juice my Gadgets.
May 20, 2010. 3:33 PMthecheatscalc says:
If you upped the complexity a notch, I think you could get the other items to charge reliably even in dark conditions!

Basically, you'ld need a charging circuit for a super or ultra capacitor, and a joule theif/ DC to DC upconverter to keep consistent juice flowing in "waves"

Should work, and may only add about $10 to the project if you source your supplies correctly.


Pretty neat!   Even if I did wonder "why would you make your messenger bag into a juice box? do you have any idea how hard that would be to clean???" ;)
Jan 18, 2010. 2:36 PMMasterRiddles says:
everything about this is awesome, even the cello!
Oct 27, 2009. 2:07 PMmoclov555 says:
They might give you some funny looks at airport security if you sent this thing through the xray... but great idea.
Oct 24, 2009. 1:15 PMAdum24 says:
I thought you were moding a mail bag to hold liquids. huh! (scratching head) i wuz waaaaaaayyyyyyyyy off.
May 6, 2007. 1:23 AMfonix says:
I have a panel that outputs 15.4v at 50ma... would that be overvoltage for this regulator? It's the same dimensions, and I could get a second one to up it to 100ma. I thought that this might help with some of the charging issues, as the panel will not get up to 7.4 volts unless its in perfect conditions, while a 15.4 volt panel will get up there rather easily. Any ideas? If this isn't a good regulator for this, is there a 1A regulator that would do the same thing? I am looking to build this into the lid of my cross-country backpack, with some really solid waterproofing. Awesome Instructable!
Jun 12, 2009. 10:54 AMUbuntuNinja says:
where did you get the 15.4v panel?
Dec 13, 2007. 4:28 PMverence says:
15.4V should be okay for a 78M05. Maximum input voltage is around 20..25V, depending on the manufacturer, check data sheet. But 10.4V will be regulated away (i.e. lost as heat). So you will get only 33% of the input power on the output. The 7.4V/100mA panel is the better option, as only 2.4V will be lost, so you will get around 60% efficiency. On the other hand, 2.4V difference might be not enough. You might have to look for a Low-Drop-Regulator. The 7805 is kind of the working horse for voltage regulation, although not always a good choice when efficiency is the prime issue. Sorry, I have no part numbers available, just check some data sheets. For best efficiency (though you probably won't get much better than 90% if at all), you might want to use a switching voltage regulator. But these normally doesn't come as a single part.
Aug 19, 2008. 9:33 PMElektricity says:
This Link is to a schematic of this exact circuit, but with the addition of 4 Rechargeable AA batteries. I'm fairly confident it would work, any thoughts?
http://i305.photobucket.com/albums/nn202/derektmartin/Batteryphotusb.jpg
Nov 14, 2008. 10:20 PMJr Hacking kid says:
could you make it simpler im only 13 and geting into electronics and soldering
Oct 18, 2008. 11:27 PMMrL33TPenguin says:
what's a "project box"?
Oct 21, 2008. 8:26 PMcarrierpilot1357 says:
i'm sorry I can't stop laughing because your question matches your profile picture right now. A project box is a little black box that has a screw-on lid that you put your electronics projects in. You can get them at radioshack or the source or really cheap online.
Oct 25, 2008. 3:59 AMMrL33TPenguin says:
ohhhhh, ok. thank you........ im so dumb..
Oct 25, 2008. 8:40 AMcarrierpilot1357 says:
ok I didn't mean too insult you or anything, I was just telling what a project box was...
Oct 25, 2008. 8:56 PMMrL33TPenguin says:
and thank you for telling me what it is.
Aug 23, 2008. 10:56 PMrusty spork says:
Is it possible to trickle charge a notebook with solar panel (or is this more for charging small electronic devices)? Something else would probably have to be done because I don't think you can charge a laptop by usb, unless the panel charged an inverter (I think there are a few usb chargeable laptop batteries/inverters). Is there any other way this can be done (such as components that would allow the laptop battery to be trickle charged directly from the panel?
Jul 16, 2008. 6:18 PMblacknkhak says:
thanks .
Apr 12, 2007. 4:22 PMrolobio says:
I can't seem to find the "0.47mF 50V Electrolytic Capacitor Jameco #330464(; .04; substitutes are OK)" is there anywhere else I can get it from? This is an awesome idea, and I'm going to make it, but i need that part first, is there any other one that will do the same thing? Another site? Radioshack? thanks!
Jun 18, 2008. 12:35 PMmgkilla34 says:
it is "0.47UF 50V electrolytic Capacitor Jameco #610589" 0.47mF 50V Electrolytic Capacitor is a HUGE capacitor the size of a little car standing up.
Apr 30, 2007. 1:35 AMwarlord says:
The large cap is just to ensure a more constant power for the regulator to do it's job. That's why substitutions are ok. A large variety of capacitors will work fine in this situation.

http://www.southwest.com.au/~jfuller/electronics/regulators.htm
Jun 17, 2008. 9:38 PMnelsnelson says:
Great Instructable! I am very keen to start this project myself. I have been looking at some commercial solar bags, like Noon's, which incorporates a small battery into the solar panel wiring. Would this be hard to do? Would it allow the same size solar panel to charge larger electronics? another instructable? :) thanks heaps
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