Build Your Own Electric Guitar!

Build Your Own Electric Guitar!
Have you ever looked at a guitar and wondered, "How do they make that?" Or thought to yourself, "I bet that I could build my own guitar," but never actually tried it? I have built several electric guitars over the years and through trial and error have learned many helpful tips that anyone who might want to tackle this sort of project needs to know before starting out. This kind of thing does require some wood working skill and also requires some specific tools as well but not all the fancy stuff that a guitar manufacture has. Building an electric guitar is time consuming and requires the completion of several steps before your project gets finished but be patient and you'll be happy with the results. I tend to go into detail so as not skip any steps or tips you need along the way, and use pics from other projects that I did as well so you can get more that on reference. If you set out to make a guitar you'll find that it takes quite a bit of time so you'll have time enough to go back and read other info if you just want to skim through the first go round. So I hope this helps all the future guitar builders out there!

 
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Step 1TOOLS, PARTS AND SUPPLIERS

TOOLS, PARTS AND SUPPLIERS
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Tools Needed

Plunge Router and Router Bits
(I use a Skill router with a 1/4" bit, a 1/2" bit with ball bearing guide and a 1/2" round over bit)
Drill and Drill Bits
(A basic electric drill and bit set with an optional 6" sanding disk for carving down the body, and a 1/2" Forstner Bit for counter sinking the neck ferrules.)
Jig Saw
(Any good jig saw and fine tooth blade for cutting the plastic control covers)
Belt Sander (optional)
(For carving down the top back body contour)
Mouse or Orbital sander (optional)
Dremmel tool (optional)
(Use with a sanding attachment for hard to reach areas that need to be sculpted)
Drill press (optional)
(I wish I had one, it makes drilling perfectly straight holes much easier)
Clamps
(Good to have if you need to laminate your own body blank. A small one is good to have for holding the neck inplace when you attach it)
Soldering Iron and Solder
Flux and Wire
(Both for the electronics)

Basic Parts and Electronics

Premade Neck
(Trying to build your own neck is difficult and requires more tools that you might be willing to buy.)
Body Blank
(Make your own out of Birch Plywood or buy a blank from a retailer)
Bridge
(I tend to go with a hard tail type bridge since it can be easily bolted on. Not much to it.)
String Ferrules
(These are used to hold the string in the guitar and are placed in small holes drilled in the back. You won't need these if you decide to go with a Gibson style bridge and tail piece.)
Tuners
(It's a good idea to get high quality tuners since the cheaper one don't stay in tune as well)
Screws
(You will need pick guard screws for the control cavity cover and other various size screws for pickup rings and truss rod cover. Your bridge should come with screws but check and make sure in case you need to order any)
Ferrules
(For the neck and strings. You can use a neck plate instead of ferrules but I like the clean look and tight fit that you get with the ferrules.)
Pickups
(This depends on the type of sound you want and how much you are willing to spend. Shop around for good deals.)
Pickup Rings
(Most come with screws when you buy them but if you decide to go with all gold hardware you might want to buy gold screws separately.)
Plastic
(You can get a sheet of black plastic from Stewart MacDonald and use it to cut the cover for the control cavity.)
Control Knobs
(These can be bought from many online retailers. Get the style that best fits your guitar design. Shop around for the best deal)
Potometers
(Uses for volume and tone control you typically need between two and four depending on the type of sound you want. They come in different sizes and values so the best thing to do is look up a wiring schematic online for the set up you want to see what kind to use. Seymour Duncan has great schematics.)
Capacitors
(They also come in different values so find out what you need from your schematic)
Input Jack
(I like to use a long shaft input jack. All you have to do to install it is drill a hole. Pretty easy)
Control Switch
(These come in different styles also. Fender Strats use 5 way switches while Les Pauls use 3 way ones.)

Parts and Suppliers
Stewart MacDonald
Seymour Duncan Pickups
Guitar Parts USA
Guitar Fetish
Guitar Parts Central
Guitar Jones USA
Guitar Parts Online
DJs Guitars
Catalina Guitars
EBAY

There are tons of different online retailers and ebay stores that you can find a great deal on parts and supplies, but those were just some of the ones that I have purchased on and been satisfied with their service and parts. NOTE: Do your research when it comes to parts and the quality of the parts you buy. I like to get feedback and reviews from Harmony-Central. You might not be able to get reviews on everything, but it helps you out allot.

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847 comments
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Sep 11, 2010. 2:02 PMAlxman says:
What exactly is scale length and how does it help when you're building your guitar? Does it really matter when you are buying a fully built guitar neck?
Feb 5, 2012. 11:14 AMgenghistron says:
If buying a neck there are basically 2 lengths to choose from without getting into custom territory. Fender style guitars use a longer 25.5" scale length, which is one reason they tend to sound 'brighter' than a Les Paul or PRS guitar because when tuned to the same pitch the tension on the string is greater.
Most Gibsons and Les Paul style guitar generally use a 24.75" scale length, slightly shorter than fenders, which provides a slinkier feeling string and overall warmer and more mellow sounding guitar.

If you buy a finished neck and you are building the body then it does not matter what scale length neck you buy as long as you match those measurements to the body.
Mar 8, 2011. 8:11 AMmrmerino says:
scale length is basically the lenght of the string allowed to vibrate. a shorter string generally vibrates at a higher pitch, and vice-versa, a longer string will have a lower pitch. thats why bass guitars have a longer neck. even if we tune two guitars with diff scale lengths to the same tuning, they will have different timbres. shorter scale guitars are mostly for beginners or people with small hands.
the frets on a guitar neck are placed with a specific scale length in mind, the fret spacing is found by dividing the scale length by a non-repeating, non-terminating multiple of the square root of two that i cant seem to recall. unless you buy a neck without frets with the intention of doing them yourself, you need to make sure you get the scale length for the neck right.
Jan 10, 2012. 11:21 AMOi23 says:
About how much does this project cost if you already have all the tools? Just the cost of the supplies?
Jan 5, 2012. 10:23 PMnoingwhat says:
What are some places you can get wood dirt cheap? I've looked at places like lowes or home depot and found wood that could work for just about everything except the body. The big problem is that i have issues with using plywood on an instrument, other than that, the biggest issue to me is that the wood is strong enough.
Dec 3, 2011. 8:59 PMrjbalon says:
Great Instructable! This is mine. It's actually going to be a bass. I did it a little differently because I made the head myself and want to keep the natural look of the wood. I'm also making it in school so I have aaccess to more things (planers, cheaper wood, ect.)
IMG_0848.JPGIMG_0849.JPG
Jan 7, 2010. 11:56 PMSnowRider says:
 Ok so I'm loving this tutorial it's awesome, but Just wondering about the bridge and saddle. I'm building and epiphone sg style guitar. and I don't remember where I read it, but I heard the saddle is supposed to be angled ever so slightly. Do you know what the angles would be or how much to adjust it off the scale length?
Nov 14, 2011. 7:11 PMgenghistron says:
Way late on this but you can get the precise measurements from stewmac's fret calculator. http://www.stewmac.com/FretCalculator/
Enter the scale length and # of frets, then scroll down to see specific adjustments to make for gibson/epiphone style bridge.
Jun 20, 2010. 6:12 PMmetdrummer says:
I know the neck is angled slightly away from the body. And when you're filing the nut for the string slots, you angle them down slightly to help choke off the vibration (or something). But as for the saddles, the only angle you might be putting them at would be altering their height to contour to the neck radius.
Oct 26, 2011. 8:42 AMFillen3 says:
I don't get how you connect all the electronics, are there holes on the wood to feed the wires through or what?
Oct 31, 2011. 11:53 PMcurt-fullmer says:
I bought a 1/4"W x 18"L drill bit and I go through the neck pocket,then through the pickups and finally i drill a hole to the control cavity.
Nov 1, 2011. 8:39 AMFillen3 says:
Oh thanks! I could have really messed up there! But I have two more questions, one is how to install and wire the input jack ant the second one is, can you have one or two pickups and an input jack and nothing else?
Nov 9, 2011. 10:00 AMcurt-fullmer says:
If you want both your pickups to work at the same time you can do that. Check out www.guitarelectronics.com. Do yourself a favor and get a cheap set of alligator test leads and check your wiring prior to soldering by doing a "tap test" to do the test tap on the coils tap your pickup with a screwdriver with the test leads in place if theres no noise you wired them wrong. I always screw-up on the electronics parts lol
Nov 11, 2011. 7:03 AMFillen3 says:
Ok thanks! I love your guitar that you posted below!
Nov 11, 2011. 4:05 AMpsheminant says:
ok im looking for body designs ... i have a cnc router so pretty much can make what ever takes my fancy ... but i am currently looking for designs to make a start ... any suggestions
Nov 2, 2011. 5:25 AMrbuitendag says:
Can i ask a music shop to build my desinges for me? and if I can how much will that cost?
Nov 3, 2011. 1:58 PMFillen3 says:
I depends if the shop will do it, you have to ask, we don't know if the shop you are talking about does. Mabey visit their website. The cost depends on mainly the wood but it might also depend on the shape and how much wood it would need.
Nov 5, 2011. 3:39 AMrbuitendag says:
Hahaa, OK kwl shweet, thanks!!! :D
Oct 15, 2011. 11:40 AMDerek Vigil says:
How much would it cost to build a whole guitar including electronics and paint?
Oct 31, 2011. 11:53 PMcurt-fullmer says:
Probably 50 bucks if youre smart about your shopping
Oct 3, 2011. 10:36 PMcurt-fullmer says:
This is my most recent build. Thanks for being a huge inspiration
guitra.bmp
Oct 5, 2011. 8:38 PMcurt-fullmer says:
This isn't made out of tone wood. This is 2 sheets of 3/4 interior grade birch with 1/4" in the middle, you dont need expensive tone wood to make guitars. Sandwich them together and glue with titebond 3.
Oct 5, 2011. 8:43 PMcurt-fullmer says:
and large c-clamps
Oct 4, 2011. 2:29 PMfretshr3dder says:
quick question, did you build that out of one big blank, or multiple blanks put together? im making a guitar that looks more or less like that, but my woodshop teacher wont let me because he doesnt think i can build the guitar in parts.
Sep 27, 2011. 12:35 PMdrabinowitz says:
If I don't have a plunge router, is there something I can use as a substitute?
Oct 5, 2011. 8:42 PMcurt-fullmer says:
you can cut out each layer (if using laminates) witha jigsaw, OR you can use a sawsall. Thats what I used for my first guitar, i didnt have plunge router either just a 1/4" laminate trimmer. I used that for the pickup cavities
Sep 26, 2011. 12:17 AMKoen_Omes says:
How long did this take you to build?
Sep 17, 2011. 1:50 PMdrabinowitz says:
What is the approx. cost of making this?
Sep 15, 2011. 10:42 AMzigzagchris says:
im building a electric violin and i bought 2x4" spruce. you think it it will work for my project?
Dec 4, 2009. 6:44 AMMerlinTheGreat says:
Very good instructable.
I build this one myself when I was 15. I wasn't alowed to buy one, so I asked my parents "what if I build one myself?" They said "OK", but they thought I couldn't do it. Man, were they wrong... :)
Zelfbouw 1 bis.jpg
Sep 14, 2011. 5:38 AMreddevved says:
Does the shape/material effect the sound?
Sep 14, 2011. 6:21 PMamit223 says:
yes different densities in the wood can give different tones
Sep 14, 2011. 1:03 PMMerlinTheGreat says:

Just a tiny little bit. Most of the sound is determined by the pickups.
If the guitar has a hollow body, the sound is influenced more. Especially if you play with a microphone eventually combined with the pickups.
That's because with a hollow body the body acts as an amplifier, not so with a solid guitar.
Since this is a solid guitar, the sound influence of the wood is practically zero.
The different woods give different looks, that's their main influence. ;)
Sep 15, 2011. 6:02 AMzenguitar says:
I'm sorry to disagree Merlin, but the woods used really do make a big difference to the sound of a solid body guitar. Both the neck and body are resonators, the string energy drives the woods which damp some frequencies and use that energy to emphasise the resonant frequencies. That drives the string's vibration through the bridge/nut/fretboard. It's a feedback loop.

That is why pick-up manufacturers are always careful to explain that their pick-ups will sound different depending on the woods and construction of a guitar. Seymour Duncan (among many others) has written about this a lot, a you can read more on the Seymour Duncan website. You can also study more at the FRETS website, GAL (The Guild of American Luthiers), StewMac, and LMI (Luthier's Mercantile International).

You are correct, insofar as the pick-up can only pick up the string vibrations. But those vibrations are substantially modified by the materials and construction. In an acoustic the hollow box is the amplifier in combination with the height of the saddle, but the tone comes from the woods by a similar mechanism to that of the solid body guitar.

Andy
Nov 20, 2011. 7:15 AMRockil says:
does it make any diference on the finish i want to use danish oil on my first guitar
will that change how it will sound
Nov 20, 2011. 12:31 PMzenguitar says:
The way a finish can change the sound is when it forms a rigid, hard, shell that damps the vibrations of the woods. So a good finish for a musical instrument is one that allows the woods to vibrate freely but still offers good protection.

The good news is that an oil finish is a very good option for finishing a guitar, and a lot of guitarists actually prefer the oiled finish on the neck. Danish Oil and Tung Oil are both suitable for a guitar. So if you are happiest using Danish Oil, go ahead.

One oil finish that many luthiers use and recommend is Tru-Oil, which was originally formulated for finishing gun stocks. It is the oil finish that Luthier's Mercantile carries, and if you Google for Tru-Oil you will find plentry of information about using it on guitars including some very good instructions. And those instructions will help you with Danish Oil as well.

And congratulations on making your first guitar, I promise you that you will feel amazing the first time you play it. And every time someone says 'WOW!! You made it yourself?' you will feel great.

Andy
Nov 21, 2011. 6:32 AMRockil says:
Thanks Andy for the info
I am a machinist i plan on making everthing from the body to the pickups even the tuners so this will take awhile but will be fun
thanks vern
Nov 21, 2011. 9:56 AMzenguitar says:
Sounds good Vern. I can make truss rods and pick-ups but need to get my machining skills up to speed before tackling tuners and bridges etc, although I am very tempted to learn in the future.

Being a machinist will be a real advantage for you. The woodwork on guitars is actually pretty basic, but has to be very accurate. Many years ago one of my luthiery teachers described it was working wood to the tolerances usually found in engineering.

If it helps, Schaller have very accurate drawings of all their hardware on their website. You can also get very good drawings of all Gotoh parts as well, but theirs are harder to find (hidden in the parent company's site and I can't recall the full details). It is worth having a look at those, and pay attention to the way the tuning posts are shaped. That radiused section turned into the post is important , it really helps lock the strings firmly.

Best of luck and I promise two things. There will be frustrations along the way, but once you are finished it is deeply satisfying.

Andy
Oct 5, 2011. 8:46 PMcurt-fullmer says:
This is true, i made a guitar out of MDF to test this and it sounded terrible
Sep 10, 2011. 5:02 PMJoseAAV says:
man i wish i could thumbs up this comment!
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