Build Your Own Marimba and Wrap Your Own Mallets!

Build Your Own Marimba and Wrap Your Own Mallets!
Let me start by explaining where and from whom I got help. I used this website to get some basic information on how wide and long to cut the marimba bars. In fabrication I got help from one family member who helped rough cut some of the bars. The rest is all my work.

I am a mallet percussionist who loves the marimba. About four years ago I had a problem. Though I loved percussion, I had no way of practicing at home. There were cheap options. I could have bought a bell kit. But I hate the sounds they make. I wanted a very large five octave marimba but didn't have the money to simply purchase one (7000+ dollars). So I decided against all common sense I would build one.

The goal: build a five octave marimba, without spending a fortune. Use whatever supplies are available to keep the cost low. (The keys are made from an oak tree which was struck by lightning several years ago!)

I hope this instructable will inspire others but I want to give a word of warning. This is an extremely ambitious project and will likely takes a year or two for the average individual (like me) to complete.

Some notes about the included audio recording:
The marimba was playing using the same mallet across the entire five octave range. for this reason, the mallet I chose was a little too hard for the lowest note, and a little too soft for the highest note.



 
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Step 1Materials

Materials
By all means, get creative! Use whatever materials you might have laying around to complete this project and don't be afraid to borrow power tools from your neighbor. Before you rush out to Lowe's think first and make sure you couldn't use something else instead. As you can probably imagine, the total cost of the project will be heavily dependent on the builder's creativity and the availability of supplies. However I can tell you I managed to construct my marimba with less than 200 dollars.

For now let me just state the basic components of a marimba and the materials you will need.

The Bars - this is where everything begins. The bars can be made from nearly any material, but to qualify as a marimba it must be wood. Feel free to experiment with different types of wood before construction. But it is important for the wood to be completely dried out (not green at all). My oak material came from a tree which was struck by lightning.

The Frame - for me, this was the next step after building the bars. The frame can be made from anything. This includes wood or even steel. Use whatever you are comfortable with.

The Resonators - Nothing difficult here. Though anodized aluminum is very pretty PVC pipe works just as well.


Those are the basic parts of a marimba but you will also need some specialty equipment.


Musical Tuner - How much you invest in a tuner will be reflected in your marimba. If you just want something to practice with (like me) then a 30 dollar tuner will do just fine. Otherwise, if you want to tune overtones, use a strobe tuner (300+ dollars).

Belt Sander - You will be using this a lot so get something comfortable.

Drill - You will need to drill holes through the width of the bars for the marimba string. I suggest a drill press but a hand drill will work just fine.

Table Saw - for making all those cuts.

Band Saw - not essential but recommended if you will be cutting bass notes.

Miter Saw - really handy with the frame and resonators

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94 comments
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Jan 2, 2012. 12:47 PMTruthHunter says:
Great Project...Very ambitious. I liked your string supports.

I was wondering how Oak would work for a marimba, so I was very glad that you posted a sound file. It is obvious that oak isn't as good as Rosewood or Paduk. Still it makes a nice practice instrument.

BTW, have you considered going back and upgrading the bars? You could get enough Paduk from http://www.exoticwoods.com for about $300 to do it.
I see a lot of discussion as to the best woods to use. Cherry and Walnut might be a little better than Oak. Most USA hardwoods don't have much resonance. The only 2 that I've seen that rate with the Tropical woods are Black Locust and Osage Orange. If you can get these locally, they could do the trick, but to buy from suppliers, they are as expensive as tropical woods.
Sep 14, 2011. 4:38 PMhanders says:
how did you calculate the legnth of the bars for oak ?
Aug 29, 2010. 1:01 PMdiscontinuuity says:
I thought at first you were making a thumb piano (which some call a marimba). Would it be right to call yours a type of xylophone or is it different?
Mbira1.png
May 24, 2011. 8:53 AMjelleAtProtospace says:
A larger kalimba could also be called an 'mbira, which sounds quite similar to marimba. Or at least, that is what I have read somewhere, so take it with a few grains of salt.
Aug 29, 2010. 2:50 PMjeffconnelly says:
The "thumb piano" you refer to can be known as a Kalimba. But yes, this is similar to a xylophone. See below for more info. http://www.differencebetween.net/object/difference-between-xylophone-and-marimba/
Apr 30, 2011. 7:03 PMdabad says:
Well you drill the hole, are you supposed to drill to the center? Or just enough to place the dowel in?
Aug 30, 2010. 4:09 AMnodnodwinkwink says:
Am i blind or is there no video of the finished piece in action?
Jan 30, 2011. 4:02 AMSpanner69 says:
maybe Darmani can instruct you in the proper modifacation of video equipment to use for a musical instrument .... oh as long as it is hand made, non electronic and made out of Venus bogon moth tree which as it turns out is the third largest tree in the 5th smalles section in the portion known as kruzijenkle on Venus .... I should know cause I've been there!!!
Dec 27, 2010. 4:33 PMXzen21 says:
When wrapping mallets, should I use more wraps for a softer mallet or less wraps?

I am using a rubber bouncy ball core and acrylic yarn like you would typically find in a craft store.
Dec 27, 2010. 5:20 PMXzen21 says:
Well, I guess I basically need a set of mallets to use for the lowest 2 octaves, any suggestions for that?

Thanks for the quick reply on my first question by the way.
Dec 27, 2010. 5:55 PMXzen21 says:
Thanks, will give it a try.

I had been getting a loud "clunking" sound while tuning the bars (had been using a hammer from the inside of an old piano) and the actual notes were not very audible, I am hoping that using an actual mallet designed for marimba bars will correct this issue.
Sep 30, 2010. 5:45 PMJcBeaver says:
what exactly is the difference between diatonic and chromatic?? just wondering
Oct 18, 2010. 1:40 AMDhha says:
Hi.

Diatonic is when the note belongs to a scale, let's say C major scale. F# (sharp) doesn't belongs to C major scale, it isn't diatonic.

Chromatic is when notes moves half-step by half-step, from C to C# to D to D# to E and so on (Also B to Bb to A to Ab, etc). You have upward chromatism (sharps) and downward with flats.

I hope this helped :-)
Oct 22, 2010. 3:03 PMJcBeaver says:
thanks, helped a lot :)
Sep 11, 2010. 3:49 AMpercussiondad says:
My 12 year old son and I are planning on building a marimba. We purchased instructions from another site. Found some useful tips in your instructions. In looking for Rosewood, I found Bolivian Rosewood available locally. Is it safe to assume this is the same or similar to Honduran Rosewood? Also, how does a person gauge moisture content? I am an amateur at this, but I believe changes in moisture content would alter the sound produced by the wood over time. I guess one could just re-tune the bars.

Thanks for your contribution. And for you "purists" out there, you can be sure we will be shaping our wood using sharpened stones, or shells, or whatever. Please!
Aug 29, 2010. 10:14 PMDarmani says:
(removed by author or community request)
Aug 30, 2010. 12:11 AMsam-sam says:
Looks like one to me http://en.wikipedia.org/wiki/Marimba. Fits all the criteria...
Aug 30, 2010. 4:44 AMDarmani says:
(removed by author or community request)
Sep 3, 2010. 5:51 PMDarmani says:
Hi, ok first of all, i think there is a missunderstanding first of all on the first comment i posted i said "again i dont want to offend you the instructable is good", i dont go around bothering people just because i feel like it... i think this is a good instructable, and the project is good too, but well if you love that instrument as much as i do you could understand i wouldnt go as far to call it a marimba, i have been to CHIAPAS were the marimba was invented, and they use just 1 kind of wood for the making of the instrument, and the artisans dont use any power tool to make the marimba, and there are not many that make the original marimbas so its considered an art, it is a really beautyful sound, sorry if i offended you maybe you felt that i was insulting your skills, well i am not, also i did some research on "Adams" and "MarimbaOne" i dont consider those to be that good, anything factory made is nothing like something made to be considered art, i will go take some pictures at a marimba so i can upload them, also about the mallets, the best sounding ones i think are made from the CAUCHO tree i dont know anything about making those mallets, but i will go to an artisan and ask how they are made and i will post an instructable to help you. maybe by december i will have the instructable, because im kinda bussy with the university.
Sep 3, 2010. 4:23 AMMr. Potato Head says:
And I happen to know the guy who invented the marimba - we roomed together in college. I called him up and he assured me that this project is indeed a marimba. He also confirmed my suspicion that Darmani is a know-it-all jerk who'd never be capable of building anything even half as cool as this.
Sep 3, 2010. 5:28 PMDarmani says:
(removed by author or community request)
Sep 5, 2010. 7:40 PMMr. Potato Head says:
1 - I'm not following the logic of your assumption that I've never been to Mexico somehow making me a liar. 2 - I'm also not sure how your knowing that Chiapas is a Mexican state somehow makes you an expert on anything other than Mexican states, which isn't at all what we're discussing here. 3 - I never said you didn't build things, I said you didn't build cool things like this marimba. Yes, it really is a marimba! 4 - Sounds like most of your "building" is actually just modifying stuff that someone else built. Don't you do anything that's original or creative? 5 - If you don't make instruments and you aren't interested in them why are you trying to pretend that you're some kind of marimba expert? Why bother? Go post about something you are interested in, like Mexican states. 6 - It's hard to believe that you really don't have anything to prove, when you're obviously trying really hard to impress me. Just in case it's not clear from what I've written so far, you're not succeeding. 7 - You obviously never noticed this, but when you're typing your reply all of the words underlined in red are misspelled and should be corrected before you actually post the comment. It makes you look a lot smarter when all of the words are spelled correctly.
Sep 6, 2010. 10:50 AMDarmani says:
I did reply to this, but its going nowhere, so i deleted the reply, the only thing i do want to say is dont be so full of yourself, im not trying to impress you, have a nice day.
Aug 2, 2010. 4:59 AMafrica-rich says:
Greetz from Africa ...

I've got 2 questions I've been searching the web about - but can't find any answers.

Any comments or help would be appreciated.
Thanks Rich

Q1: Arrangement of Notes / Bars

Why are the notes/bars on a Marimba (or Xylophone) arranged from:
High-to-Low from Left-to-Right ?

This arrangement is opposite to a Piano, but is the same as a drum kit.

I'm guessing it has to do with placing the lower notes under the right hand (usually the stronger hand) ?

But, is it the higher or lower notes that need the hardest strike to sound ?

Q2: Curved Keyboard

I've never seen a curved keyboard arrangement - i.e. one which is shaped in an arc, placing all of the bars at a more consistent and natural distance from each arm / elbow.

Has this been tried ?

Would there be any special problems with this set-up ?
Aug 28, 2010. 1:18 PMpdorazio says:
The bars are arranged like a piano. Look at the pictures in this Instructable: Bigger bars (lower) on the left. I'm not a percussionist, but I think both the high notes and the low notes should sound with the same strike.
Aug 30, 2010. 10:39 AMKikot says:
the lower bars should sound a little bit louder.it depends on the thickness of your mallets, too. the harder is the mallet the more noise you'll get but too hard mallets don't make such nice sound or even cause damage on the bars. do you play any instruments or you just knew (saw) the arrangment?
Aug 30, 2010. 1:41 PMstatic says:
Always looking for easy to construct and/or easy to play instruments, I selected this instructable from the weekly email featuring instructables. While this construction may not be hard, but it isn't easy in regards to the patience it takes. The it is Vs. it isn't peeing contest that ensued in the comments, as usual didn't ad any further useful knowledge on the topic of marimba construction. Going as far as suggesting this isn't "hand made" :) I guess a purist wants us to believe out there somewhere there is NOT an artisan who uses power tools to construct marimbas. The biggest difference in this case between an artisan, and the average Joe/Josephine in the work shop is that the artisan generally doesn't need tools to tune the components, but that doesn't mean Joe can't kick out a useful marimba from his shop. Although I will not be constructing a marimba I did see how some of what I have learn from reading your instructable, may prove useful in the future. No doubt anyone desiring to construct a marimba for themselves will find this to be an excellent resource.
Aug 30, 2010. 10:38 AMoaskul says:
Very inspiring. Reminds me of the days posting pictures of marimbas and vibes across the band room, reminding us of what we couldn't afford...
Aug 30, 2010. 8:44 AMhuttarl says:
Hi, Thanks for posting about marimbas! I was in a similar situation, a marimba player with no way to practice at home. And always having to borrow a marimba for gigs. I found a 4.5-octave marimba on ebay for about $1000. It was in not-too-bad shape. But big hats off to you for building your own!
Aug 27, 2010. 1:40 PMpmartinez says:
Very nice, a friend has a marimba (here in Costa Rica), that is over 80 years old and you can still get a very nice sound out of it. Great instructable, I'm going to make one. What wood do you think is best: teak, cedar, mahogany, pine, any recommendation?
Aug 29, 2010. 9:26 AMKasm279 says:
Mahogany probably would be your best bet, Marimbas usually use softer wood as they have a softer, more mellow sound than a Xylophone or a Vibraphone.
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