Build Your Own Marimba and Wrap Your Own Mallets!

 by RocketScientist
Contest WinnerFeatured
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Let me start by explaining where and from whom I got help. I used this website to get some basic information on how wide and long to cut the marimba bars. In fabrication I got help from one family member who helped rough cut some of the bars. The rest is all my work.

I am a mallet percussionist who loves the marimba. About four years ago I had a problem. Though I loved percussion, I had no way of practicing at home. There were cheap options. I could have bought a bell kit. But I hate the sounds they make. I wanted a very large five octave marimba but didn't have the money to simply purchase one (7000+ dollars). So I decided against all common sense I would build one.

The goal: build a five octave marimba, without spending a fortune. Use whatever supplies are available to keep the cost low. (The keys are made from an oak tree which was struck by lightning several years ago!)

I hope this instructable will inspire others but I want to give a word of warning. This is an extremely ambitious project and will likely takes a year or two for the average individual (like me) to complete.

Some notes about the included audio recording:
The marimba was playing using the same mallet across the entire five octave range. for this reason, the mallet I chose was a little too hard for the lowest note, and a little too soft for the highest note.



 
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Step 1: Materials

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By all means, get creative! Use whatever materials you might have laying around to complete this project and don't be afraid to borrow power tools from your neighbor. Before you rush out to Lowe's think first and make sure you couldn't use something else instead. As you can probably imagine, the total cost of the project will be heavily dependent on the builder's creativity and the availability of supplies. However I can tell you I managed to construct my marimba with less than 200 dollars.

For now let me just state the basic components of a marimba and the materials you will need.

The Bars - this is where everything begins. The bars can be made from nearly any material, but to qualify as a marimba it must be wood. Feel free to experiment with different types of wood before construction. But it is important for the wood to be completely dried out (not green at all). My oak material came from a tree which was struck by lightning.

The Frame - for me, this was the next step after building the bars. The frame can be made from anything. This includes wood or even steel. Use whatever you are comfortable with.

The Resonators - Nothing difficult here. Though anodized aluminum is very pretty PVC pipe works just as well.


Those are the basic parts of a marimba but you will also need some specialty equipment.


Musical Tuner - How much you invest in a tuner will be reflected in your marimba. If you just want something to practice with (like me) then a 30 dollar tuner will do just fine. Otherwise, if you want to tune overtones, use a strobe tuner (300+ dollars).

Belt Sander - You will be using this a lot so get something comfortable.

Drill - You will need to drill holes through the width of the bars for the marimba string. I suggest a drill press but a hand drill will work just fine.

Table Saw - for making all those cuts.

Band Saw - not essential but recommended if you will be cutting bass notes.

Miter Saw - really handy with the frame and resonators

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Bianca1306 says: Mar 19, 2013. 3:35 PM
Would Red Oak, Oak, Poplar, or Maple work best for this?
cpatgardner says: Dec 8, 2012. 8:16 PM
I noticed your comment that you cannot raise the pitch back up (to your knowledge) if you go to low without shortening the length of the bar. I've made a few (not as nice as your) but when I go to low, I raise the pitch by removing material close to the ends giving the same effect as a shorter bar. I use a 5/8" or 3/4" forstner bit and drill these holes on the underside of the playing surface where they wont be seen. I drill them equal distance from end on both ends of bar. I drill to equal depth on both holes until I reach desired pitch. I try avoid this because you have remove quite a bit (drill deep) to raise pitch just a little. Just thought I'd share that trick I figured out.
kpalvin96 says: Jun 7, 2012. 5:43 PM
When you say push the needle through the top, do you mean through the core? Or just through the yarn?
RocketScientist (author) in reply to kpalvin96Jun 7, 2012. 6:26 PM
Just the yarn.
1bad_drummer says: Apr 27, 2012. 1:51 PM
i was wondering if you ever got around to building a vibraphone? that would be cool. i am really interested in how you would build the dampener system. as an engineer i am sure that you could come up with something that is more practical (or at least more simple) and doesn't add so much pressure to the frame (the pushing and pulling unevenly).
RocketScientist (author) in reply to 1bad_drummerApr 27, 2012. 6:00 PM
A vibraphone has actually been turned into an honors thesis project believe it or not. (I'm an engineer too) I've spent the last few years focusing on the keys but I have had a few thoughts on the damper.

I've never liked that most Adams vibes had only 1 spring in the center of the damper. I'd prefer 2 because I think you'd get a more even force distribution. And as you've probably noticed, Adams vibes have their damper pivoting on arms. That works but those arms are ugly and I'd rather use some linear bearings underneath the frame.
1bad_drummer in reply to RocketScientistMay 7, 2012. 1:50 PM
i am definitely looking forward to what you find in terms of the bars!! but as far as frames go i am really interested in as portable a frame as possible, lightweight and simple. i was thinking something along the lines of how i could streamline the design as much as possible for a gigging instrument as opposed to a concert instrument. replacing the resonators with a pickup, using cables like a remote hi-hat uses to construct a dampener system that didn't need a crossbar to support it....

but still i would love to see what you come up with and i hope that you publish it!
TruthHunter says: Jan 2, 2012. 12:47 PM
Great Project...Very ambitious. I liked your string supports.

I was wondering how Oak would work for a marimba, so I was very glad that you posted a sound file. It is obvious that oak isn't as good as Rosewood or Paduk. Still it makes a nice practice instrument.

BTW, have you considered going back and upgrading the bars? You could get enough Paduk from http://www.exoticwoods.com for about $300 to do it.
I see a lot of discussion as to the best woods to use. Cherry and Walnut might be a little better than Oak. Most USA hardwoods don't have much resonance. The only 2 that I've seen that rate with the Tropical woods are Black Locust and Osage Orange. If you can get these locally, they could do the trick, but to buy from suppliers, they are as expensive as tropical woods.
handers says: Sep 14, 2011. 4:38 PM
how did you calculate the legnth of the bars for oak ?
RocketScientist (author) in reply to handersSep 14, 2011. 5:25 PM
I used lengths similar to the La Favre marimba I linked to in step two. You can experiment with lengths and graduations but it's much easier to reuse the lengths found there. Those lengths worked fine for all the frequencies I needed from the oak.

http://www.lafavre.us/marimba.htm
discontinuuity says: Aug 29, 2010. 1:01 PM
I thought at first you were making a thumb piano (which some call a marimba). Would it be right to call yours a type of xylophone or is it different?
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jelleAtProtospace in reply to discontinuuityMay 24, 2011. 8:53 AM
A larger kalimba could also be called an 'mbira, which sounds quite similar to marimba. Or at least, that is what I have read somewhere, so take it with a few grains of salt.
jeffconnelly in reply to discontinuuityAug 29, 2010. 2:50 PM
The "thumb piano" you refer to can be known as a Kalimba. But yes, this is similar to a xylophone. See below for more info. http://www.differencebetween.net/object/difference-between-xylophone-and-marimba/
dabad says: Apr 30, 2011. 7:03 PM
Well you drill the hole, are you supposed to drill to the center? Or just enough to place the dowel in?
RocketScientist (author) in reply to dabadMay 1, 2011. 6:22 AM
Drilling to the center would be best but that's more difficult in some materials than others. In the end you're just trying to get a good 'hold' between the head and dowel. It's very embarrassing to have the head suddenly fly across the room in the middle of practice, trust me.
nodnodwinkwink says: Aug 30, 2010. 4:09 AM
Am i blind or is there no video of the finished piece in action?
RocketScientist (author) in reply to nodnodwinkwinkSep 3, 2010. 7:48 AM
You're not blind! There is no video! I've tried to make a few videos and audio recordings in the past but unfortunately my video equipment is cheap! Every time I've tried the notes always come across as brittle and clunky, almost like a xylophone. In person the instrument sounds very "warm" and seems to hum like a marimba should. Thanks for the question, hopefully I'll be able to upload a video one day when I have better video equipment.
Spanner69 in reply to RocketScientistJan 30, 2011. 4:02 AM
maybe Darmani can instruct you in the proper modifacation of video equipment to use for a musical instrument .... oh as long as it is hand made, non electronic and made out of Venus bogon moth tree which as it turns out is the third largest tree in the 5th smalles section in the portion known as kruzijenkle on Venus .... I should know cause I've been there!!!
Xzen21 says: Dec 27, 2010. 4:33 PM
When wrapping mallets, should I use more wraps for a softer mallet or less wraps?

I am using a rubber bouncy ball core and acrylic yarn like you would typically find in a craft store.
RocketScientist (author) in reply to Xzen21Dec 27, 2010. 4:56 PM
The more times you wrap it the softer the sound will be. Depending on the yarn and core you use, 150 to 200 wraps will give you a "medium" mallet.
Xzen21 in reply to RocketScientistDec 27, 2010. 5:20 PM
Well, I guess I basically need a set of mallets to use for the lowest 2 octaves, any suggestions for that?

Thanks for the quick reply on my first question by the way.
RocketScientist (author) in reply to Xzen21Dec 27, 2010. 5:43 PM
No problem! For the lowest octaves you'll probably want a soft mallet. I would suggest maybe 175+ wraps. In that range of the instrument softer mallets will give you a very warm tone, sort of like humming. When you reach about 150 wraps, you can wrap some yarn around the stick and strike a few bars with it. If you like the way it sounds, go ahead and start the crowning step. If it's too soft it will sound harsh and "clunky" so just play with as you're wrapping it until it sounds like you want!
Xzen21 in reply to RocketScientistDec 27, 2010. 5:55 PM
Thanks, will give it a try.

I had been getting a loud "clunking" sound while tuning the bars (had been using a hammer from the inside of an old piano) and the actual notes were not very audible, I am hoping that using an actual mallet designed for marimba bars will correct this issue.
JcBeaver says: Sep 30, 2010. 5:45 PM
what exactly is the difference between diatonic and chromatic?? just wondering
Dhha in reply to JcBeaverOct 18, 2010. 1:40 AM
Hi.

Diatonic is when the note belongs to a scale, let's say C major scale. F# (sharp) doesn't belongs to C major scale, it isn't diatonic.

Chromatic is when notes moves half-step by half-step, from C to C# to D to D# to E and so on (Also B to Bb to A to Ab, etc). You have upward chromatism (sharps) and downward with flats.

I hope this helped :-)
JcBeaver in reply to DhhaOct 22, 2010. 3:03 PM
thanks, helped a lot :)
percussiondad says: Sep 11, 2010. 3:49 AM
My 12 year old son and I are planning on building a marimba. We purchased instructions from another site. Found some useful tips in your instructions. In looking for Rosewood, I found Bolivian Rosewood available locally. Is it safe to assume this is the same or similar to Honduran Rosewood? Also, how does a person gauge moisture content? I am an amateur at this, but I believe changes in moisture content would alter the sound produced by the wood over time. I guess one could just re-tune the bars.

Thanks for your contribution. And for you "purists" out there, you can be sure we will be shaping our wood using sharpened stones, or shells, or whatever. Please!
RocketScientist (author) in reply to percussiondadSep 11, 2010. 6:27 PM
Hi! First, thanks for taking a look at my instructable!

I won't claim to be an expert on Bolivian Rosewood but I would assume it's probably similar to Honduran Rosewood. I would encourage you to try it since you can get it locally!

As far as moisture content goes, your right! Let's say you use green wood (with a lot of moisture) to make a marimba bar. Over time the wood will dry. Since this changes the mass of the wood, your marimba will definitely go out of tune within a couple of months. You could re-tune it but it's certainly easier to do it right the first time!

Instead I would ask your local supplier if the rosewood is green or dry. If it's green, you may need to look for an instructable on drying wood.

Finally, before you get started, I would recommend buying just enough Bolivian Rosewood to make octave notes across the instrument. (Example, five octave marimbas typically include C2, C3, C4, C5, C6, C7) If you make those six notes you have a good idea of what the whole marimba is going to sound like.


If any of this is unclear I'll be happy to rephrase it.
Thanks again for taking a look at my instructable.
Darmani says: Aug 29, 2010. 10:14 PM
(removed by author or community request)
sam-sam in reply to DarmaniAug 30, 2010. 12:11 AM
Looks like one to me http://en.wikipedia.org/wiki/Marimba. Fits all the criteria...
Darmani in reply to sam-samAug 30, 2010. 4:44 AM
(removed by author or community request)
RocketScientist (author) in reply to DarmaniSep 3, 2010. 7:25 AM
Thought I might add some information here. Your beef with my instrument seems to be that it won't sound "as a marimba". So lets discuss what a marimba should sound like. All marimbas have harmonic ratios of 1 : 4 : 9.88 (or 10) as discussed in step 4. A while back I had the pleasure of performing a spectral analysis on some of my marimba bars. The harmonic ratios of my marimba, came in at about 1 : 3.8 : 9. In my personal slightly biased opinion, that's pretty darn good considering I only had a 30$ tuner and a sander to work with. All that said, I wouldn't dream of playing the instrument next to an Adams or MarimbaOne instrument. Because the overtones are slightly off, it just wouldn't sound right. But it wasn't designed for that purpose either. It was designed as a home practice instrument. As for my mallets, you seem to think there is a better way to get the job done. I will concede that point to you. I'm still experimenting with different core materials and I'd like the mallets to feel a little heavier in the hand. So by all means, I challenge you to publish an instructable on mallet making. Are you planning to do so soon?
Darmani in reply to RocketScientistSep 3, 2010. 5:51 PM
Hi, ok first of all, i think there is a missunderstanding first of all on the first comment i posted i said "again i dont want to offend you the instructable is good", i dont go around bothering people just because i feel like it... i think this is a good instructable, and the project is good too, but well if you love that instrument as much as i do you could understand i wouldnt go as far to call it a marimba, i have been to CHIAPAS were the marimba was invented, and they use just 1 kind of wood for the making of the instrument, and the artisans dont use any power tool to make the marimba, and there are not many that make the original marimbas so its considered an art, it is a really beautyful sound, sorry if i offended you maybe you felt that i was insulting your skills, well i am not, also i did some research on "Adams" and "MarimbaOne" i dont consider those to be that good, anything factory made is nothing like something made to be considered art, i will go take some pictures at a marimba so i can upload them, also about the mallets, the best sounding ones i think are made from the CAUCHO tree i dont know anything about making those mallets, but i will go to an artisan and ask how they are made and i will post an instructable to help you. maybe by december i will have the instructable, because im kinda bussy with the university.
RocketScientist (author) in reply to DarmaniSep 7, 2010. 4:34 PM
A few corrections:
  1. Marimba One does indeed build all their marimbas by hand.
  2. Marimba One uses Honduras Rosewood. This is not to imply using Caucho wood incorrect. I built my marimba with white oak, an extremely uncommon wood to use in marimbas. African builders used padouk wood (point number 3.)
  3. This entire conversation has gone far too long without someone saying the marimba is a multicultural instrument! You claim the marimba was invented in Chiapas. But this is only half true. The instrument was originally invented in Africa where it was called a balafon.
  4. This may prompt you to ask why I don't call my instrument a balafon. This is because my instrument is chromatic and not diatonic.
All this said, I still encourage you to publish an instructable on mallet making. You have access to a completely different part of the world than I do. I'm curious and I respect the methods of traditional Mexican marimba builders.
Mr. Potato Head in reply to DarmaniSep 3, 2010. 4:23 AM
And I happen to know the guy who invented the marimba - we roomed together in college. I called him up and he assured me that this project is indeed a marimba. He also confirmed my suspicion that Darmani is a know-it-all jerk who'd never be capable of building anything even half as cool as this.
Darmani in reply to Mr. Potato HeadSep 3, 2010. 5:28 PM
(removed by author or community request)
Mr. Potato Head in reply to DarmaniSep 5, 2010. 7:40 PM
1 - I'm not following the logic of your assumption that I've never been to Mexico somehow making me a liar. 2 - I'm also not sure how your knowing that Chiapas is a Mexican state somehow makes you an expert on anything other than Mexican states, which isn't at all what we're discussing here. 3 - I never said you didn't build things, I said you didn't build cool things like this marimba. Yes, it really is a marimba! 4 - Sounds like most of your "building" is actually just modifying stuff that someone else built. Don't you do anything that's original or creative? 5 - If you don't make instruments and you aren't interested in them why are you trying to pretend that you're some kind of marimba expert? Why bother? Go post about something you are interested in, like Mexican states. 6 - It's hard to believe that you really don't have anything to prove, when you're obviously trying really hard to impress me. Just in case it's not clear from what I've written so far, you're not succeeding. 7 - You obviously never noticed this, but when you're typing your reply all of the words underlined in red are misspelled and should be corrected before you actually post the comment. It makes you look a lot smarter when all of the words are spelled correctly.
Darmani in reply to Mr. Potato HeadSep 6, 2010. 10:50 AM
I did reply to this, but its going nowhere, so i deleted the reply, the only thing i do want to say is dont be so full of yourself, im not trying to impress you, have a nice day.
africa-rich says: Aug 2, 2010. 4:59 AM
Greetz from Africa ...

I've got 2 questions I've been searching the web about - but can't find any answers.

Any comments or help would be appreciated.
Thanks Rich

Q1: Arrangement of Notes / Bars

Why are the notes/bars on a Marimba (or Xylophone) arranged from:
High-to-Low from Left-to-Right ?

This arrangement is opposite to a Piano, but is the same as a drum kit.

I'm guessing it has to do with placing the lower notes under the right hand (usually the stronger hand) ?

But, is it the higher or lower notes that need the hardest strike to sound ?

Q2: Curved Keyboard

I've never seen a curved keyboard arrangement - i.e. one which is shaped in an arc, placing all of the bars at a more consistent and natural distance from each arm / elbow.

Has this been tried ?

Would there be any special problems with this set-up ?
RocketScientist (author) in reply to africa-richSep 3, 2010. 7:41 AM
Q1: Answer The arrangement of notes should be the same as a piano. Pictures on the internet are usually taken from the perspective of the audience rather than the player. In short the low notes should be under your left hand. Q2: Answer I actually considered doing this in the beginning. But unfortunately a curved design is simply more trouble than its worth (just my opinion). That said, I encourage you to try it. Unfortunately I can't find the image at this time, but I once saw a picture of a marimba with its bars at varying heights to give the appearance of waves on the playing surface. Even though it might be impractical, it was beautiful as an art piece. If you have any other questions I'd be happy to answer them. And thanks so much for taking a look at my instructable!
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