3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Build a Cigar Box Battery Box for Tube Radios

Step 3Assemble the high voltage B-battery

Assemble the high voltage B-battery
«
  • BatBox6.JPG
  • BatBox5.JPG
  • BatBox7.JPG
  • BatBox8.JPG
  • BatBox9.JPG
  • BatBox10.JPG
Warning- This can be dangerous, do not over heat the batteries or short them out, they might explode!!!
2nd Warning- You are essentially creating a 72volt battery, you know how a single 9volt battery well give you a little buzz when you stick it to your tung? This well do a lot more then that, be careful, don't stick it to your tung either :P

Start by arranging the 8 9volt batteries in two rows of four with the terminals alternating, see first photo, this is to make connecting the batteries in series easier. Now using electrical tape, tape the batteries together. Strip the insulation off of some 22 gauge solid copper wire. Cut the wire into short pieces and bend the ends at a right angle forming a staple that hooks into the terminals. Use these pieces of wire well be used to wire the 8 batteries in series, see third photo. After all the wires are arranged solder them to the battery terminals. *Solder the terminals as quickly as possible and do not do both terminals on a single battery one after the other, do one terminal and goto another battery and do it and then come back and do the other terminal. This is to reduce the amount of heat applied to the battery as heat well damage the batter, possibly causing it to explode.

Cut three pieces of wire, two red one black, long enough reach from where you are going to attach the B-Batter pack in the box to the front where the terminals well be. Strip just one end of each of the wire for now. Solder the black, negative, wire to the negative end of the B-Battery. Solder one of the red wires to the positive end of the B-Battery, this well be the +72 volt connection. Solder the other red wire to the wire connecting the 5th and 6th 9volt batteries together, this well be the +45 connection.

Attach the B-Battery pack to the inside of the cigar box, I used double sided foam tape for this so that when the batteries wear out I can easily remove it and replace it with a new battery pack.
« Previous StepDownload PDFView All StepsNext Step »
1 comment
Dec 11, 2008. 7:33 PMWyle_E says:
It's possible to daisy-chain 9-volt batteries to make a series string of any length. It's not as compact as two rows, but it's quicker than soldering. A dc-dc converter powered by D cells would be cheaper in the long run, but that's another project.

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
25
Followers
13
Author:Ohm