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Build a Qwik-Solar Step by Step

Build a Qwik-Solar Step by Step
The idea with the Qwik-Solar is to start small. This solar power generator is designed to be practical and affordable.  With the Qwik-Solar, you can learn to build and use renewable energy on a small scale. 

You learned to crawl before you walked. And you learned to walk before you started to run. The same thing applies here. Each step builds on and leads to the next step.

It’s my hope you’ll expand your skills and knowledge to build even more solar generators.

A Qwik-Solar video has been posted on Instructables here.

A free pdf plan for the Qwik-Solar can be downloaded here.  

Solar Power Kits are now available - Look in the Market Place.   
 
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Step 1Tools and Materials

Tools and Materials
Almost everything you need can be purchased from Harbor Freight.   

Safety First!  Gather all materials together first. Remember to always wear your safety
equipment when using any tools.

Supply List: *prices are current as of 2010

Safety
Impact resistant safety glasses @ $2.00
Reusable corded ear plugs @ $1.00
Industrial vinyl gloves @ $3.00

Components
15 watt solar panel @ $80.00
5 in 1 portable power pack @ $100.00
7 amp solar charge controller @ $26.00
Electric tape @ $1.00

Tools
Drill Master 18 volt cordless 4 tool combo pack @ $40.00
Note: A hacksaw can be used in place of a power saw.

Frame
Items for your mounting frame can be purchased from a home improvement center.

One 10 foot lengths of schedule 40, 1.25” PVC pipe @ $4.00 
PVC primer, glue, and connectors @ about $20.00
Self tapping (#8 or #10) ¾ inch screws @ $4.00/box

All together, your first Qwik-Solar will be between $275.00 and $300.00
   
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32 comments
Mar 5, 2012. 1:08 PMdavearrrrr says:
Hello. With the charge controller in place, could you effectively leave your kit in place 24/7? Would it work like a float charger if you weren't using any power?

Thank you for your time

-Dave
Mar 14, 2012. 2:16 PMdavearrrrr says:
Fantastic! Also, thank you for your quick reply. I am very excited to see your newest design!

I'm hopeful to have something I can leave outdoors (rain or shine) in the future, charging a battery bank for either emergency or general use.

Thanks again
Dave
Aug 15, 2011. 6:34 AMWindy Miller says:
What a brilliant idea! I'm going to do this for camping as we have one of these. I never thought it could be that easy to do, I feel like kicking myself lol

Many thanks!!

Windy
Jun 21, 2011. 12:59 PMddavis662 says:
Well, you sold me on your idea.
I was at 1st going to hook up my 12 watt panel via a 7 amp regulator to the 12 volt system of my camper.
But the more i thought about it, the more I like the mobility of your portable power pack.
The main reason I was thinking about hooking the solar panel up to the campers 12 volt system was to keep the deep cycle battery charged.
I can't think of a reason why I couldn't charge the camper battery back up by temporarily hooking the power pack up directly using the jumper cables.
Jun 22, 2011. 2:05 PMddavis662 says:
Thanks for the info! I was wondering about a double ended cigarette lighter plug lead.
All I'm wanting to do is keep the battery charged when the camper is not being used.
At the present time, I just periodically plug the 30 amp AC cord to the house and let the 12 volt system charge the battery.
Jun 27, 2011. 7:04 PMddavis662 says:
here is my completed project.
Jul 27, 2011. 2:57 PMddavis662 says:
check out the charge my 15 watt panel is putting out.
Aug 8, 2011. 2:02 PMddavis662 says:
I can not believe how much I use the compressor.
Between mtn bike tires, basket balls, camper tires and a slow leak in one of truck tires it get used almost every day. Then I charge my cell phone every night too!
Aug 12, 2011. 8:57 PMddavis662 says:
Thanks and didn't realize you could use the jumper cables just to expand power. For some reason I thought it built up some kind of "surge" when the knob is turned to "jump start".

I take it with me when I'm going around to do odd jobs, be it at my parents or out working on mtn bike trails.
Never know when one of it's many functions might come in handy!
Jun 28, 2011. 2:30 PMddavis662 says:
yea, it took almost 36 hours to charge the power pack using the AC charger.
The solar panel is a 12 watt.
I put a cigarette lighter plug adapter on the "battery" lead from the controller.
So I can charge the camper battery or charge the power pack.
Checked on the camper this morning, under cloudy conditions it was putting out 13 volts and the battery was charged up to two thirds
Jul 1, 2011. 11:13 AMddavis662 says:
Yea, this can get addictive!
I'm looking at either getting 1 or 2 more 12/15 watt panels or a 60 watt panel.
I've got my mom wanting me to add this to their small solar set up that I have installed at their house.
Jul 10, 2011. 4:43 AMddavis662 says:
I can't remember what size solar panel this is.
I bought the complete set up, with the battery included for $99. Wish I had bought 2 of these units.
I can't remember if it was purchases from Harbor Freight or Northern Tools.

It powers 2 very bright LED lights on my parents front porch.
I added 2 more dry cell 12 volt batteries and relocated the solar panel to catch more sun.
I also extended the 12 volt plug. I think I'll get them an inverter and see what house hold items they could power.
Jul 27, 2011. 7:54 PMElectronics Man says:
Awsome Job!!!
Jun 29, 2011. 10:04 PMbkalb says:
Can this be done without a charge controller? How about adding a direct connection after the bridge Rectifier and using the units own battery charger circuitry? Cheaper?
Jul 8, 2011. 8:24 PMbkalb says:
I found a inexpensive battery booster at Walmart with an onboard charger. I carefully found the Bridge circuit at the input from the transformer and soldered two wires to it and installed a M sized plug in the case. The trans former was rated at 600 ma, so a 5 att solar panel was well within specs.

The unit only has a 7.5AH battery in it, but has a light, Usb port and 12v accessory plug in it. The unit works well with with the internal charge controller. At less than $100 with the Solar panel that is available at any automotive or hardware store.

Instructable to follow
May 23, 2011. 2:33 AMiddqd87 says:
I wanted to say thanks, I was going to ask how long it takes to charge, but at the last second I read in greater detail.

I am curious about using 2 inverters and using a constant supply of solar power for my extraneous decorative lights etc. This would make me feel way better about using those items...

in the future I hope to actually own a home and run off the grid, but for now this is amazing!
May 23, 2011. 12:27 PMiddqd87 says:
thanks for the info!
Feb 20, 2011. 10:36 AMbruc33ef says:
Great little solar power tutorial. I can see how anyone can get started using this clear, simple guide.

One question: Is it expandable?; i.e., can you connect more panels or powerpacks/deep cycle batteries together?

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Author:Conserver(Spartans Power Solutions)
Conserver millwright by vocation, focused on design/build sustainable solutions. Like most people, I enjoy the simple pleasures in life.