Introduction: Build a Square Wave Oscillator - Part 1 of DIY Modular Synths
Synthesizers have become an incredibly prominent instrument in modern music; it's difficult to hear a track without one anymore! Unfortunately, many synthesizers are incredibly expensive and hard to acquire, making it rather difficult for the hobbyist or budget musician to get any of those sounds. This instructable won't teach you how to build one of those feature-rich, user friendly synths, but it will start you off with a very simple device that can be used with other units to create interesting and unique sounds.
The following is the simplest and most fundamental piece of a synthesizer - an oscillator. This particular oscillator is a "Square Wave" oscillator, and has limited functions, but can still be used every now and then for fun sounds.
This model is powered either by a 9v battery or an external 9v power supply, has one 1/4" output jack, and has two controls: volume and frequency.
Let's get started!
Step 1: Gather Your Parts
The square wave oscillator is a rather simple device, so not much is needed to construct it.
I've attached a saved shopping cart for Newark.com for all of the components you'll need. The total cost of this shopping cart is $36.54 before shipping, so it's a pretty cheap build!
Here's a (linked!) list of everything you'll need:
You will also need a few tools:
- Drill Press
- Drill Bits of Varying Sizes
- Drill Bit Index
- Safety Goggles
- Soldering Iron
Step 2: Plan Your Layout
Now that you've got all the parts, you'll need to do a bit of planning to properly arrange all of the pieces inside the enclosure. Because the output 1/4" and 9v power jack (or battery) take up space within the enclosure, it is a good idea to both visualize and physically place the pieces within the box such that nothing is overlapping with anything else, and that it will all fit nicely inside the closed project enclosure.
For this model of the oscillator, I placed the two jacks at the top, and the two potentiometers opposite from the jacks, as shown in the photo below.
With a sharpie, mark with either a dot or small "x" where you want the potentiometers and jacks to sit in the final product. These will be your guide when drilling holes in the enclosure.
If you decide to arrange the jacks in a different manner than what I have here, be sure to take time with this step, otherwise you may end up having to drill more holes than you want in your final product.
Step 3: Drill Project Enclosure Holes
Next, we take the now marked enclosure to a shop that has a drill press. Before actually making any permanent punches, you need to determine what size these holes need to be. In order to do this, we'll use the drill bit index.
To ascertain the correct sizing, take the piece that you're drilling the hole for, and strip it of all nuts and washers, so the thread is on the outside. Take the piece and find the hole on the drill bit index that it fits into snugly. Make sure it's a snug (but not forced) fit. Once you figure out what size of drill bit to use, write down the size and its corresponding component. Repeat this process for all of the components that will be mounted in the enclosure, which includes the 1/4" audio and 9v jacks, the LED, and the two potentiometers.
Find all of the different size drill bits you'll need and head over to the drill press. Order of drilling doesn't really matter, so start with whichever hole you'd like.
Begin by securely clamping down the enclosure in the drill press's vice, as shown below. Next, place the desired size of drill bit in the "chuck" (the drill bit holder), and tighten it down with the chuck wrench as shown. While powered off, lower the drill bit and adjust the location of the enclosure so the bit will drill through your marks. After this, put your safety glasses on, turn the drill press on, lower, and drill! Repeat for all marks until you have a hole for the two potentiometers, both jacks, and the LED.
After you have an enclosure with all holes drilled, like shown below, test all of the sizes by placing all of the pieces in their respective spots.
Step 4: Lay Out and Solder Circuit
This next step requires the most skill out of the others, namely the ability to read a schematic and the ability to solder. Both have an incredible amount of resources both on and offline, so even if you aren't the most technically minded, you should be able to learn both incredibly quick. One that I would suggest is Sparkfun's "How to Read a Schematic."
Above is the schematic used for the square wave oscillator. If you're unfamiliar with schematics, it may look daunting, but take some time reading up on schematics and you'll be able to put together this circuit rather easily.
Note that I have also included a pdf version of the schematic, in case the first one is hard to read in your browser.
If you've never soldered before, I would suggest testing out your skills on a couple of extra wires and components before you try your hand on your actual circuit.
Also, I would suggest getting a "Breadboard," which is a tool that allows you to lay out a circuit and test it before making anything permanent. The second image above is an example layout of the breadboard that will work. Because breadboards are designed to be easily changed and are for prototyping purposes only, your breadboard will probably not look exactly like the one shown here.
After you've assembled your circuit, you need to transfer it to the "Perf" Board to be permanently soldered on. Take your time with this step and make sure that all of the connections are correct and that no excess wires are touching.
When you're ready, solder all of the points, and then cut all of the excess wire off. Shown above is the Perf Board, both soldered and unsoldered.
Step 5: Put Everything Together
Almost there! You have your circuit and your enclosure ready to go, now it's time to put it all together. After soldering the excess components (the jacks, LED, and potentiometers), place all of them in their respective drilled holes and secure them with their washers and nuts. Gently place the perfboard in the enclosure and press to make sure that it will all fit.
To prevent short circuiting, you will need to tape up the lid with some sort of non-conducting material. I chose duct tape.
After everything's secured, place the lid on the back of the open enclosure and secure it with the provided screws. Shown below is what it should look like after this. I had a few extra knobs laying around, so I put those on the potentiometer posts.
Congratulations, you now have a square wave oscillator!
Step 6: Decorate As Desired
Have fun with this step! Get some paint, sharpies, anything you can get your hands on and make your oscillator look fun and exciting!
For mine, I just drew a simple little design with black sharpie.
Step 7: Make Weird Noises
This oscillator works with any standard 9Volt wall adapter, commonly used for guitar pedals, shown in the pictures below. Simply plug it in to the 9V jack, take a standard 1/4" cable, plug it in to some speakers, and you're ready to make weird noises!
You've now opened a can of worms as far as electronic projects go, as there are countless other synthesizer modules that can be built: filters, envelopes, more complex oscillator structures; the list goes on and on.
For some idea of what kind of sounds you can get out of this box, here's a video showing the unit in action:
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