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Step 6Install the Magnetic Popup Tabs in the top
This is a multi-step process. Start by determining which side of the cutting board you want to be the bottom and have that facing up when you start.
a. Measure 1 1/4" from edge 5/8" from bottom (Image)
b. Drill two 1/8 pilot holes perfectly vertical and perpendicular to the cutting board. (Use a drill press or drill guide for all these procedures if you have one.)
c. Counter bore a 3/16 deep hole with a 3/4" Forstner bit so that the magnet fits flush with the top. (Image)
d. Flip board over and counter bore slightly less then 1/16" deep with 3/8 " bullet point drill or Forstner bit (Image)
e. Very carefully widen the through hole with 13/64" drill, ensuring that you do not wobble the bit in the hole. (Image)
f. Insert pop-up from the top of the board and pencil a line around the top (Image)
g. Route material inside scribed line with Dremel tool so that pop-up fits flush with board (Image)
h. Glue magnet in hole (Image)
i. Assemble pop-ups, inserting steel fender washer under bolt
a. Measure 1 1/4" from edge 5/8" from bottom (Image)
b. Drill two 1/8 pilot holes perfectly vertical and perpendicular to the cutting board. (Use a drill press or drill guide for all these procedures if you have one.)
c. Counter bore a 3/16 deep hole with a 3/4" Forstner bit so that the magnet fits flush with the top. (Image)
d. Flip board over and counter bore slightly less then 1/16" deep with 3/8 " bullet point drill or Forstner bit (Image)
e. Very carefully widen the through hole with 13/64" drill, ensuring that you do not wobble the bit in the hole. (Image)
f. Insert pop-up from the top of the board and pencil a line around the top (Image)
g. Route material inside scribed line with Dremel tool so that pop-up fits flush with board (Image)
h. Glue magnet in hole (Image)
i. Assemble pop-ups, inserting steel fender washer under bolt
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