Build a prop Pulse Rifle (from card)

 by marshon
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pulse052.jpg
Having completed the ray gun prop, I spoke to the model for the Android bodypaint series and we decided that a sexy Sci-Fi girl needed a REALLY BIG gun. So I set about building some kind of pulse rifle.

This has turned into a labour of love and took FAR longer to complete than I would have thought possible at the outset.

Construction is 90% card with a few plastic bits and some bits and bobs of detailing. The main structure is a series of boxes glued together, a load of car body filler and finished with strips of card and a cool paint job.

The card I have used is high density 'show card', and high density card will do, the main structure is 1.5mm thick card (about 1/16") with the surface panels made of cereal packets.
 
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Step 1: Barrel housing

pulse001.jpg
pulse002.jpg
pulse003.jpg
pulse004.jpg
pulse005.jpg

The rifle is made in sections. I know little or nothing about real guns so I made this design as a hybrid of a few actual prop guns (Aliens and Starship Troopers) plus some game prototype designs I found on the net.

I wanted the final gun to be about 1 metre or 3 feet long. I used that as the basis of the gun and just made up the design as I went along, sketching each section as I went.

The main barrel housing is simply a rectangular box. I cut the top, bottom, two sides and two ends allowing for the thickness of the card in my calculations. Since the gun needs to be reasonably robust I added two internal spacer pieces.
Xase P says: Aug 11, 2011. 11:18 AM
Yet another confusing instructable. Can some explain to me what he means? I panic easily over small things. This looks great, but it's confusing.
marshon (author) in reply to Xase PAug 11, 2011. 11:46 AM
Which part are you finding confusing? If you let me know maybe I can help.
Xase P in reply to marshonOct 7, 2011. 7:46 AM
Na... It's okay, I don't want to waste your time
Kasm279 says: Oct 21, 2010. 12:24 PM
This looks a lot like the Pulse Rifle from Tremulous :D
Pulserifle[1].jpg
SpecieS~ in reply to Kasm279Oct 22, 2010. 1:15 PM
Pulse Rifle and Tremulous ftw! :D
Kasm279 in reply to SpecieS~Jul 24, 2011. 8:37 PM
Eh, massdriver > prifle. You play Trem much? (I usually play 1.1 on AA)
JerBear in reply to Kasm279Oct 21, 2010. 2:31 PM
... or the pulse rifle from the alien movies?!
ilpug in reply to JerBearJul 24, 2011. 12:12 PM
or the assault rifle from that most entertaining yet terribly made computer game, Chrome Specforce.
SHIFT! says: Jun 7, 2011. 3:51 PM
Now when you say 'card' do you mean like Cardstock?
marshon (author) in reply to SHIFT!Jun 8, 2011. 9:04 PM
I have no idea what it's known as in the States. The main card type used here is known as 'Mountboard' if that helps. It's supplied by Daler Rowney as a border matt for mounting watercolours.
mastermine says: Oct 27, 2010. 3:19 PM
most excellent =)
robot inc. says: Oct 22, 2010. 9:40 AM
This is the best.......
Rob K says: Oct 22, 2010. 7:13 AM
The pulse rifle from the Aliens movie was a combination between a Thomson SMG and a SPAS 12 shotgun.

I do like the look of yours.

Have you seen this?
http://aliens.humlak.cz/aliens/aliens_papirove_modely/aliens-m41_gb.html
hogey74 says: Oct 21, 2010. 7:55 AM
"They mostly come out at night. Mostly".
InstructablesMunkey in reply to hogey74Oct 21, 2010. 8:00 AM
Game over man! Game over!
rix_101 in reply to InstructablesMunkeyOct 21, 2010. 2:45 PM
I lost the game...
Smexy Dead in reply to InstructablesMunkeyOct 21, 2010. 10:25 AM
"LET'S ROOOOOOOOOOOOCK!"
zascecs says: Oct 20, 2010. 5:25 PM
Wow, nice design
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