Step 4Making the tapswitch
To make the tap switch you well need:
- strip of thin copper or brass 3/8" wide
- one 2" long screw
- one 1" long piece of dowel
- one hex nut
- one washer
- super glue
- paint or stain and lacquer
Tools:
- tin snips
- drill
- metal file
- pliers
- paint brush
1) Using a ruler and utility knife score a line 3/8" of an inch from one end of you sheet of copper.
2) Using tin snips cut the strip out along the line and re-flatten the strip with a hammer on a hard surface.
3) Cut the strip to 1-9/16" long.
4) Mark the strip 3/8" from one end all the way across. At the other end of the strip opposite the end you just marked measure in from each side 1/16" along the top. scribe a line from the marks on the top to the line 3/8" from the bottom and cut along the line with tin snips, this tappers the pointer down to 1/4" at the top. See forth picture.
5) Use a file to clean up the edges and round the ends of the pointer.
6) Cut a piece of dowel 1/2" long and drill a hole 5/32" down the center.
7) Holding a the dowel in position on the pointer use a nail in the center hole of the dowel to make a mark and drill a 5/32" hole through the pointer at that mark.
8) Slide a washer over the 2" long screw and then slip the dowel and pointer on after. Using a small drop of super glue, glue the pointer to the dowel and thread the nut onto the screw and tighten the nut.
9) You can either paint the knob, stain it like I am doing or just clear coat it and keep it the natural color of the wood.
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