Step 4: Cabinet Contsruction
I constructed the square frame for the bottom out of the 18mm x 18mm pinewood, and screwed and glued it to the bottom of rear plank. I also put pinewood bars on the sides of the rear plank, which would become the corners. You'll screw the sides to the rear with screws and glue through the pinewood bars and the pinewood frame. Be sure to pre drill all your holes and also put your (cordless) drill on screwprotect if you can, because the pinewood splits very easily.
Attach the first side
Now it's time to put on the sides. Place one of your sides onto the floor, next to the rear with the frame and the pine on it. Place your side onto something like a few wooden blocks, so you can clamp your glue clamps to it without lifting the whole side off the floor. Apply the glue to the pinewood and the MDF of the rear side, and flip it onto the side. Then quickly clamp it down tightly and screw in the screws.
Attach the second side
After you've done the first side, remove the clamps and put it back on it's rear side. Now get the other side and put it next to the rear as well. Now do the same. Watch out though, since you've got one side attached to only the corner and the frame in the bottom, you will have to support it. You can do this by supporting it with some of the 600mm planks you're going to use later.
Put in the diagonal rear/top side
You now have both sides attached. But the construction is still not very sturdy. If you attache the rear/top diagonal plank, it will become a lot more stable. Do this while it's still on it's side on the floor. Attach the pinewood bars to the rear/top plank first, again with glue and screws. Then apply the glue and slide it in between the sides until it's exactly in position, then put the screws in.
Quick tip: The top/rear side is at 45ËÂ angle, which means you'll have to saw this piece at an angle. We gave it a 45ËÂ angle with the rear side, since this wasn't a very important angle and a 22,5ËÂ angle with the top piece, which has a 22,5ËÂ angle as well.
If you have put in the rear/top side in place. Your arcade cab should now be able to stand upright.
You should now be able to put the rest of the pieces in pretty easily. Start with the front side of the control panel and, if you're not using a door, the front side where the door would be as well. Then put in the pieces below the marquee, make sure to make a notch in the piece where the marquee fits in (see next step) and where the bezel wil fit in.
You can also put the door in now. Be sure so experiment with your hinges a bit until you know exactly where to put them. Doors are pretty easy to make, just attach the hinges to the cabinet and to the door, and you're done.