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Build your own flat panel solar thermal collector

Step 5Fill the panel

Fill the panel
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  • Collector_panel_and_tank.jpg
  • Collector_hose_orientation.jpg
Filling the panel in such a way that you get all the air bubbles out is easier said than done unless you use a few simple tricks.

1. Lift one end of the panel and rest it on a chair or other object (I used my fence). Rest the other end on a couple blocks of wood so that the bottom hose will have clearance from the ground (remember I eventually want to install this on the underside of a roof, between rafters, which is why I made the hoses connect through the back instead of the sides).

2. Mount your storage tank higher than the panel and stick the top hose in it.

3. Connect the bottom hose to a tap on your house and turn on the water gently.

4. Watch as the panel fills. When water starts coming out of the top hose, let it continue and fill the tank.

5. As the tank is filling, temporarily tilt the panel so the corner where the top nipple exits is the highest point. This forces any air in the system to move towards the exit nipple where it will be expelled.

6. Once you stop seeing air coming out of the top hose, return the panel to its previous position.

7. Turn off the tap. Introduce a kink in the bottom hose to keep the water from flowing out. Then remove the hose from the tap.

8. Keep the bottom hose kinked, and the top hose under water in the tank. Raise the end of the bottom hose above the water level in the tank and release the kink. Slowly lower the end of the hose until water starts coming out, then plug it with your thumb and quickly stick the end under water in the tank creating a sealed system with as little air in it as possible.

9. Orient the hoses so that the bottom hose draws water from the bottom of the tank and the top hose delivers water to the top of the tank. Whatever you do, be careful to always keep both hose ends under water or you will "break the seal" and introduce air into the system which will prevent circulation by thermo-siphoning.
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Author:iwilltry(IWillTry.org)
I have a B.A.Sc and M.Eng. from the University of British Columbia, specializing in electromechanical design, but mostly I like to tinker. One of my greatest passions is energy conservation and effici...
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