Build A Mobile Bar - BaR2D2
introBuild A Mobile Bar - BaR2D2
BaR2D2 is a radio-controlled, mobile bar that features a motorized beer
elevator, motorized ice/mixer drawer, six-bottle shot dispenser, and
sound activated neon lighting. The robot is driveable so you can take
the party on the road! It was created in my garage using standard
hand/power tools and readily available parts and materials.
The concept for BaR2D2 was born when a friend showed up to an event with a radio-controlled cooler. We joked about taking the idea to the next level and in the Spring of 2008, construction began.
If you enjoy BaR2D2 as much as we have, be sure to rate this Instructable a 5 and vote for it in The Craftsman Workshop of the Future Contest!
Just a quick note about me - I am a regular DIY'r and don't have any formal robotics, electronics, or mechanical training. I have picked up most of my skills from various hobbies and projects, as well as my father who is a skilled woodworker. If you have a basic knowledge of woodworking and working with low voltage power, then you can build a mobile bar! Enjoy!
The concept for BaR2D2 was born when a friend showed up to an event with a radio-controlled cooler. We joked about taking the idea to the next level and in the Spring of 2008, construction began.
If you enjoy BaR2D2 as much as we have, be sure to rate this Instructable a 5 and vote for it in The Craftsman Workshop of the Future Contest!
Just a quick note about me - I am a regular DIY'r and don't have any formal robotics, electronics, or mechanical training. I have picked up most of my skills from various hobbies and projects, as well as my father who is a skilled woodworker. If you have a basic knowledge of woodworking and working with low voltage power, then you can build a mobile bar! Enjoy!
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step 1Creating the Framework
As far as tooling for this project, here is a pretty good idea of what you'll need:Drill PressTable SawRouter/tableHand DrillScrewdriversPliersWire StrippersSoldering ironV…

step 2Creating the Vertical Stringers and Grooves
Next, I ripped the vertical stringers from poplar on the tablesaw. You will end up with six pieces that are 1 inch x 3/4 inch x 43 inches.You will need a dado saw blade fo…

step 3Assembling the Main Structure
Next, we will assemble our notched pieces with glue and screws. Use a hand drill to bore pilot holes in the pieces. Use a countersink bit on the vertical pieces to make t…

step 4Priming and Coating
Use wood filler to fill any voids or grain irregularities and sand the structure until it is smooth. Use a spray primer and sand/fill as needed.The structure is now ready …

step 5Building the Drivetrain
I searched high and low for a good, reliable drivetrain solution and settled on an electric wheelchair due to the reliability. I combed Craigslist and scored a used one fo…

step 6Constructing the Drawer
The motorized ice/mixer drawer goes in the bottom section of the robot keeping the center of gravity lower to the ground.Purchase a set of 14 inch drawer slides and mount …

step 7Making the Beer Elevator
The level above the mixer drawer houses the beer section. Beers rotate on a beer turntable and then an elevator brings them to the table level.Since there wasn't a "beer …

step 8Building the Beer Turntable
The beer turntable holds 15 beers and rotates them into position over the beer elevator for dispensing upon command from the remote control. 3/4 inch plywood is used for th…

step 9Creating the Mounting Plate for the Base
In the drivetrain step, we explained the need for three solid points to mount the robot body. This step explains how to make the male side. A plate was cut from 3/4 inch …

step 10Adding the Electronics
The electronics for the mobile bar are fairly simple using off-the-shelf items. The entire robot runs off a 12 volt, 35 amp-hour SLA battery. The radio controller/receive…

step 11Installing the Plastic Skin
The mobile bar is sheeted in 1/8 inch Sintra. Sintra is an expanded PVC plastic that comes in a rainbow of colors from any plastic supplier (usually in 4 x 8 sheets). The…

step 12Adding Chrome Trim
Adhesive backed chrome trim tape was used to finish the robot and give it some "bling." This comes in several thicknesses and colors from AutoZone.Apply the trim per manuf…

step 13Installing the Lighting
Two 15 inch neon rings were purchased from ebay. These come in many sizes and colors and are usually used for speaker installations. They operate via a 12 volt power tran…

step 14Finishing Touches
I ordered a set of LED flashing glasses available from ebay. These add a good deal of personality to BaR2D2. ebayA small ice scoop was purchased locally from a restaurant …

step 15Let's Party!
The radio-controlled portable bar (BaR2D2) made its debut at Dragon*con, the largest multi-media, popular culture convention focusing on science fiction and fantasy, gaming…

step 16What's Next for BaR2D2?
As I write this, BaR2D2 is undergoing upgrades. The store bought shot dispenser will be removed. In its place will be six plastic bottles and a pressurized/regulated air …
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