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Optimus Prime Costume

Step 12New Helmet needed

New Helmet needed
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  • 13 New Head Painted Front.jpg
  • 12 New Head Painted Back.jpg
  • Helmet Transition.JPG
After working with and mastering the materials I felt a new Optimus head was needed. The old one was too heavy, too hot and looked like a melon head on top of an already growing upper torso. I felt like a school mascot. So I scrapped it and re-did it from scrap.

I purchased a HArd Hat at home depot for $7 bucks, pulled off the straps (becuase they raise the helmet off your head too much and hot glued some padding in it, I ripped off an old bicycle helmet.

the reuslts were much, much better.

I made the sides thinnner and reused the side flaps and antannae from the first helmet. I recommend this one instead of using a snowboard helmet!

The face shield was cut then painted metalic to match the other parts of the costume. It's removable and held in place by 2 small pieces of velcro on the inside. I plan on purchasing a pair of blue tinted sun glasses to wear underneath as I've already got severe tunnel vision in this helmet and don't need to further reduce my line of sight.

Don't forget... PRIMER THEN PAINT!!! IT'S A MUST!!!
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8 comments
Oct 9, 2009. 3:50 PMr0ck8o says:
for the helmet do u keep the inside r leave  it
Oct 12, 2009. 9:55 AMPuckstoppingPoke says:
For my helmet I did NOT use the inside harness.  The helmet needs to fit lower on your head.  I just taped in some foam padding on the inside sides and just a little in the bottom (top of head).

I found some blue sunglasses at Party City that have LED's.  They complete the look nicely.

Oct 15, 2009. 12:32 PMjtigermask13 says:
Justin, I agree...the LED glasses put a great touch...I'm such acopycat, I included a pic for anyone interested - Yup, Party City is the place!
Oct 15, 2009. 7:49 AMjtigermask13 says:
Sorry Justin, this answers my earlier ques, did you use caulk/spackle tofill any gaps in the helmet?  Would love a pic from top &back.  Thanks much
Oct 15, 2009. 5:58 PMPuckstoppingPoke says:

I spackled all of the cardboard edges on all the pieces for the helmet.  The biggest gaps I had was the fitting of the top piece over the top of the helmet.  Since I had already painted everything individually, I filled in most of it with hot glue.  Once it dries, it kind of blends in and I didn't have to paint over it.

I don't have any pics of the top or back of the helmet on my laptop.  I'm out of town and can't take any more for about a week.  I'll put some up when I can.

Glad you got some LED glasses.  My daughter calls them Wobble Goggles.  If you've ever seen Imagination Movers on Disney, you know what I'm talking about.

Oct 12, 2009. 8:50 PMjtigermask13 says:
Love the glasses, and the helmet rocks!!!
Oct 12, 2009. 12:37 PMr0ck8o says:
thanks for the pictures justin..
Oct 6, 2009. 6:23 PMthedmoneydan says:
what are the measurements on triangles on the side they look bigger than the snow board helmet if you don't mind posting them that would be great thanks
Oct 1, 2009. 8:29 PMblazinmt says:
Hard hat from Home Depot idea worked excellent!
Sep 29, 2009. 2:39 PM1w1e1rty says:
how did you put the front mouth cover on there?
Jun 20, 2009. 5:37 PMxXBudaXx says:
I have the exact same hard hat and i have been trying to figure out how you managed to make such a masterpiece. If you happen to have any measurements to make things easier, i would appreciate it and also it looks like you added a piece around the back and side to make the helmet longer. I want to make sure that i am right about that.
May 19, 2009. 6:58 AMSolace2801 says:
My goodness! This is great!

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