Step 2: Prepare the Original Stock

Prepare the Original Stock:

Note: Anyone doing their own inletting can skip this step..... ;)

As I mentioned before, "inletting" a rifle stock is the process of cutting out the appropriate spaces, holes, and grooves into which the rifle barrel, receiver, and trigger group will drop into and be securely supported.  This can be a complex shape, or, a relatively simple one depending on the rifle mechanicals in question - but it's precision work and can be tedious when you are working with a relatively unknown rifle (like this one), and no inletting diagrams are available.

I built a "sled" to help keep the stock oriented and well-supported as I shaved off the sides of the original stock.  The sled was indexed off of the magazine well and the barrel channel.   Once the sides were trimmed away, I cut away the parts of the fore-end and grip that I didn't need, leaving me with a rather stumpy stock - and firmly pushing me past "The Point of No Return"..... now, I was committed .....
<p>Thank you so much for this well-written and detailed Instructable! I recently finished a .300 WSM on a Mauser 98 action, and I had resigned myself to buying a stock. I felt like I had finished baking a wonderful cake, only to let somebody else dump some cheap, storebought icing on it. </p>
<p>Thank you for your kind words. :) </p><p>One thing you might consider - since the Mauser 98 is so common: Try contacting <a href="http://www.rifle-stocks.com/">Boyd's Gunstocks</a> or <a href="http://www.rifle-stocks.com/">Richard's Microfit</a> and see if you could order a pre-inletted blank from them. I know that they both make stocks for the Mauser 98 action, and they used to do custom orders like that. I think it would be worth waiting a bit for it as it would save a lot of work ..... but then again, sometimes, it's about the work as much as it is the end product ;)</p>
<p>would this stock be able to support the recoil of a 20g shotgun? I have a family heirloom i am looking to make shoot-able again and so far this is the only plan i have seen that does not include machining. It is a bolt action 20 gauge with a very cracked stocked (so bad it is unshootable) </p>
<p>Depending on what you made it from (i.e. not soft wood) and if you added a cross-bolt behind the recoil lug, I think it would work just fine.</p><p>On a side note, is the original stock just <em>cracked </em>or is it<em> shattered</em>? If the stock is basically split along a &quot;fault line&quot; and all of the parts are there (i.e. there aren't chunks missing), you *could* break the stock all the way apart and then re-glue it back together using polyurethane glue. I recently did this with a pretty old Ithaca shotgun - broke it all the way, glued it back together, then stripped, sanded, and refinished it - and it came out nice.</p>
<p>i started to make it the stock from a hunk of walnut 1 in thick. as far as the original stock... it is a no go. I have the tools available to make this stock so I intend to do so i will post a pic when it's done! (the tools are power tools but that will make it go faster :) i can use power tools in some areas and hand tools in others.)</p>
<p>I haven't made it yet, but I intend to and your tutorial is going to be indispensable. I have two BT-4 paintball markers that I wish to use in a custom build project, one I would like to transform into an L96 (AWP) style Sniper rifle... Yeah, sniping in paintball, lol. It will mostly be Drag and Brag and I intend to sell it afterwards, hopefully for a profit. I toyed with the idea of using an Airsoft plastic receiver, but cannot get my hands on one easily in RSA... may sites abroad where guys sell broken ones for parts, but shipping alone would kill the project. So unless I can find one, I will probably resort to making one with the limited tools at my disposal.</p>
<p>If it's any consolation, a lot of very talented stock builders use almost exclusively hand tools and turn out some beautiful work. It really ends up being a time issue more than anything. While power tools generally allow you to get to the finish line more quickly they don't guarantee a great finished product. I've seen woodworkers in the Middle East who turn out great work and are *blazing* fast with &quot;just&quot; hand tools.</p><p>Good luck on your project! :)</p>
Not a made it comment , I have a question does anybody know anywhere or anybody that prints 3D stocks? Have a pre64 midel 70 and was interested to know if there would be a weight difference eighth a 3d printed vs. stock wood.
<p>I don't know of anyone who is printing stocks (yet) and I think there's a few reasons including cost, materials, speed, and size. Most printers don't have a large enough print volume to handle a stock (except for the very expensive commercial/industrial models). Most of the printed materials couldn't handle the recoil of a rifle for very long, and the cost of materials would probably be in the range of a nice composite stock which would be lighter and stronger. I also think the printed stock would end up being much heavier to compensate for the lack of material strength.</p><p>Having said that, I think <a href="https://www.magpul.com/products/hunter-700-stock-remington-700-short-action">Magpul printed their new Remington</a> stocks (at least the molding bucks) as the prototypes I saw had a distinctive layered appearance - but the production stocks appear much smoother.</p>
<p>Great 'ible! I plan to make one, however, I was wondering, how is the weight compared to the Sako TRG? </p>
<p>Thanks :) The weight of the wooden stock is significantly lighter (I don't have specific numbers) than the original Sako due in part to the slightly smaller scale as well as the fact that the Sako has a metal spine and is pretty much solid composite - it's a beefy stock. </p><p>On a side note, if you plan to build a stock for a <em>center-fire</em> rifle, you'll want to add a cross-bolt - maybe two - to better handle the recoil.</p>
Talk about WOW!<br>A person can completely justify paying the outrageous prices for custom stocks, or decide to build their own &quot;more custom&quot; stock, just off of your tutorial! Way to go! A+++<br>Ive made my decision, i like the challenge!
<p>Thanks for a great walkthrough! <br>Inspired me to build a rifle stock for my sako quad 22LR. <br>This was my first stock i have built. <br>Still needs a rubber recoil pad and adjustable cheekpiece (en route via snailmail :) ) <br>Have a nice day.</p>
Love this build. Thank you for doing this. I wanting to do the same thing with my Remington 700. 308. <br>Couple of questions:<br>- How was the weight compared to the original stock?<br>- Any thought on what type of wood I should use for my build? I'm wanting to make it as light as possible but durable (since I like to stalk hunt) and strong enough to handle the recoil/etc of the .308.<br><br>Thanks in advance and again great build.
<p>Thanks, Justin - glad you like the 'ible :) </p><p>As far as the weight vs. the original, the new stock is heavier by about a pound, but is far more shoulder-able and comfortable - even for off-hand shooting. There's no doubt I'm a lot more accurate with it - and the multiple sling points allow for a variety of carry modes.</p><p>If you are going to build something like this for a Remington 700, there are a number of woods that will work - Walnut, Maple, Hickory, Ash, Laminates, etc - it really depends on what you want as far as function and aesthetics. Laminates are nice because they are dimensionally (more) stable than solid wood and more flexible when it comes to what shapes they can obtain while still remaining strong - but some people don't like the aesthetics of laminates. Solid woods can be beautiful .... and expensive ... and they can also be unforgiving when it comes to mistakes if you plan on using an oil finish or any clear finish (If you're going to paint the stock, however, that doesn't matter). I think it would be worth it to create a list of priorities and then weigh the characteristics of a particular material against that criteria. For example, you might have as your criteria: lightweight, camouflaged, rugged finish, adjustable, weather/water resistant, etc, etc - where aesthetics are farther down the list - so a painted finish works better than an oil finish, and your choice of material is driven by it's stability and strength more than it's natural appearance. Make sense?</p><p>You might want to check out Boyd's Gunstocks and see what they have in both blanks and inlet stocks. Since Boyd's makes stocks for the Remy 700, you might be able to get them to inlet a blank for you, and then you could concentrate on sculpting the stock however you wanted without worrying about the inletting. (Just a side note: You will probably want to put a <a rel="nofollow">crossbolt</a> through the stock behind the recoil lug as a minimum, and probably another one through the stock behind the mag well to reinforce the stock for the .308's recoil). </p>
This was by far the most helpful stock shaping tutorial I have found! I am going to be attempting a stock for an old double barrel 12 gauge out of some American walnut that a coworker cut over 30 years ago. Would has very nice fiddleback and burl. Would love any tips you may have on starting this project! Here is a rough layout.
<p>Wow - that's a <em>beautiful</em> piece of wood! It looks like you've made some good choices for layout in regards to grain direction - it should be a nice, strong stock.</p><p>If I was to offer just one piece of advice, it would be to <em>take <br> your time</em>. Rushing leads to making mistakes. Making mistakes leads to <br> cursing. Cursing leads to people thinking you have Tourette's <br>Syndrome, which leads the government to accusing you of being mental <br>..... which gives them an excuse to take your guns away. So, in a nutshell: Rushing leads to losing your guns ... so, don't rush. (JK)</p><p>(Seriously) Depending on your confidence level (and whether you were trying to simply replicate the original stock) it might be worth going through the stock-making process with a piece of softer/cheaper wood like Poplar <em>first</em> - at least to the semi-finished stage. This would allow you to get an idea what parts of the process might introduce a &quot;gotcha&quot; before you're working with something as nice as your Walnut. Making a &quot;test&quot; stock would also give you the opportunity to try some different contours. You could add material with bondo, sculpt, and see what you liked and what you didn't - then apply that information to the final version. A test stock would be useful for jig setup, too.</p><p>Something to consider - in case you just want to replicate the original stock and don't want to go through doing it &quot;from scratch&quot; - there are gunsmiths and stock-makers that can use a replicator to copy your original stock using your materials. You would still have to do the finish work, but they would take care of most of the critical (mating surface) shaping.</p>
Haha! Totally hear you on the taking my time vs losing my guns. Spoken like you know me!<br><br>I'm glad you took notice of the grain at the wrist. Read much on it and hoped it was right! And thanks for the compliments on the piece of wood. I'm in love with this piece for various reasons!<br><br>I actually have gunsmith friends and know people with replicators. For this old dbl barrel I just really want that hand worked sentimental wood furniture! It's an older gun that I plan on using for birds. I want to have a connection to the gun once I'm done. I think the only way to achieve this is by hand working the stock... In my opinion.<br><br>I'm refinishing the original furniture plus making the new ones. My goal is to &quot;replicate&quot; the originals, but also add some personalization here and there. Meaning I'll use the originals for rough shape, but stop once it feels right.<br><br>I appreciate the help and hope you are open to new questions as I progress? I tend to be a perfectionist, which is what scares the hell out of me with this project! Lol! Thanks again and I'll be in touch with updates. Probably dyer Christmas though.
Fantastic build. A truly amazing project, showcased in great detail and quality, both photos and the write-up itself.<br>Have you attempted any more stock builds since the completion of this one?
Thanks! Lately, I've mostly been building modified M14/M1A stocks - taking Vietnam-era G.I. fiberglass stocks and grafting on updated rear ends. I'm working on an Instructable for those as well - stay tuned ;)
<p>I think I read one of those, also very good. My question is, would you ever do an instructable where you take one of those fiberglass stocks and do a cheek riser mod only? I want to glass a fixed cheek rest to the one I just bought. My M14 is using low rings with an ARMS 18 knock off from ProMag, and I don't need a lot of rise. Do you think the 'adjustable' style comb you put on this rifle would translate to a USGI FB stock? Would you cut the bottom of the stock that you shoulder and just add that piece to the top for a cheek rest? Just wondering how you would change the shape of a stock FB stock? Not so much updating, but strictly improving what is already there I guess.</p><p>I've also seen threads talking about reinforcing those FB stock forends. You have a preferred method for that with carbon fiber or anything?</p><p>The wood stock on my rifle will be saved. I'm not sure how much metal from the wood stock will need to be cannabilized for the FB stock, but I'm thing of just buying the necessary parts to have two complete stocks.</p><p>Thanks again for your most excellent project documentation.</p>
<p>Nice-looking M1A there :) Even have the widow-maker sling - and that looks like a SWFA scope - I have two of those myself ;)</p><p>OK - so here's a couple of ideas: </p><p>As far as building a custom adjustable cheek riser for a USGI fiberglass stock, yes, it's possible, and there are a couple of possible designs. You would have to be conscious of the buttplate hardware and how far it extends into the buttstock - and you would lose the storage tubes - but it <em>would</em> be possible to cut a section out of the comb of the buttstock and fit adjustable hardware to it. It would require carving out some of the foam, filling with glass/epoxy, mating the surfaces, setting the pillars, etc - so - a pretty good amount of work. Here's a source of pre-made pillars and hardware if you don't want or can't make your own: <a href="http://stockpositioning.com/products.htm" rel="nofollow">http://stockpositioning.com/products.htm</a></p><p>Another possibility would be to make a custom cheek piece that sets on top of the comb (underside is form-fit to the comb) and drilling into the top of the comb to seat pillars, side-drilling for securing hardware, etc. Again, a good amount of work - about the same amount overall as the method above. Something to <em>consider</em> (even though I totally understand wanting to make your own) is either a Karsten or Bradley adjustable cheek rest. Karstens are simple and adjustable, but more permanent than the Bradley:</p><p><a href="http://www.bradleycheekrest.com/" rel="nofollow">http://www.bradleycheekrest.com/</a></p><p><a href="http://www.tacticalworks.com/Karsten-s-Custom-Cheek-Rest-A-Model.html" rel="nofollow">http://www.tacticalworks.com/Karsten-s-Custom-Chee...</a></p><p>If you intend to glass a fixed rest onto your stock, I'd highly recommend using a lightweight core and relatively thin glass as it's not really a structural item and doesn't need a lot of thickness. Smooth-on sells a product called Free-Form AIR epoxy putty: <a href="http://www.smooth-on.com/index.php?cPath=1384" rel="nofollow"> http://www.smooth-on.com/index.php?cPath=1384 </a> that makes an outstanding core material. You could apply a mass of this to the comb of your stock, rough shape it and let it cure. Then, it would be pretty easy to carve it to the exact shape you want and apply a few thin coats of fiberglass over it - feathering it into the the existing comb. This would add almost no weight to your stock, and would be *very* tough. I've used the Free-Form AIR as a core on a few projects, and while it's not easy to sculpt while it's in it's putty form, it's super-easy to shape once it's cured, and amazingly tough for it's weight.</p><p>As far as reinforcing the forend, again, there are options. First, I would see how much room is available around the operating rod guide - a wad of clay mashed into the forend with the action in place can give you an idea of how much clearance you have. If there is enough, I'd probably buy two carbon-fiber arrow shafts and either glass them in place, or preferably, carbon-fiber them in place along the length of the forend. It would also be a good idea to match-prepare your stock - especially the front ferrule - it needs to be hogged out so that the only point of contact is where the &quot;hook&quot; on the gas-block band touches it on the bottom. There is more covered in <a rel="nofollow">Scott Duff's book</a> on match preparing the M14.</p><p>I don't know if they still have them, but <a rel="nofollow">Fred's Stocks</a> used to sell &quot;stubs&quot; for just the purpose you mention - making cheek rests. They also sell (or used to) some fairly beat-up FG stocks that would make good donor stocks.</p><p>I hope this helps :) Good luck on your project :)</p>
<p>I have no doubt you are nothing short of genius, or at the very least so meticulous in your method and development of it that you come off as one. I'll be looking at this plan for a long time gathering ideas from it, and the rest of your plans.</p>
So just save the image then print it out at 100%
Actually, I'll try to make this easier. I'm going to attach 3 images that can be printed out at a scale of 100% on regular letter paper (the images are 8&quot;x10&quot; @150dpi) - then, you can cut them out and hold them up to a window (or a light table) and tape them together. Each image has a little bit of overlap of the piece before it. This is basically what I did when I made my template. The final image on the template (once everything is taped together) should be 28.5&quot; long.
Hey I was wondering of you still have a template for this stock. I would like to know where to get one
Hi USMC,<br><br>I'm assuming you mean the full-size profile Image I used - if so, you can get it here - just print this out 100% (you'll have to do it across a few sheets of paper):
<p>This is one of the most amazing posts to &quot;Instructables&quot; it has been my experience to read. I had been thinking about building a tactical stock for my .338 and then came across your entry. What an inspiration. Not only can it be done...but done extremely well with a great aesthetic about it as well. Congratulations...as you have sent me to my shop with renewed enthusiasm and a collection of new ideas on how to solve some of the problems I had considered. Thanks!!</p>
Thank you! I would say that if you're going to build a stock for a .338, you will want to look into heavier reinforcements - cross-bolt behind the recoil lug and in front of the trigger group, etc - as well as probably buying commercial adjustment hardware for any LOP adjustments. Check out http://stockpositioning.com/products.htm for some really nice hardware. If I venture into heavier centerfire stocks, I'll be using some of their products, I'm sure. Good luck :)
<p>Holy cow my friend. . .great write-up, project and execution! I am a happy diy-er. To begin you state the techniques you used are good for all aspects of woodworking but can also be extrapolated to everything we do. Minds like yours amaze me! My second career (after Obama messes up my first as a Physician with Obamacare) will be woodworking and gunsmithing. This post has given me so many ideas. Thank you and well done!</p>
Hey Doc - I'm glad you liked it :) I hope to build another one this summer - slightly different this time.
Help me
Hi Keelan - I'm happy to help - just need a little more information ;)
This is a really really amazing instructable, well documented, your attention to detail is fantastic, great job, it looks perfect :)
Thank you! It's one of my favorite rifles to shoot - it really does work as good as it looks :)
Excellent job
Fantastic job on your stock ,well thought out and very well executed.I have a CZ452 in .17hmr and was going to buy a Boyds Tacticool stock for it but seen your project so im thinking of trying to build my own version . If it doesnt work out i can always get the Tacticool . just wanted to say thanks for the inspiration .
Thanks :) I have a Boyd's Tacticool on a Ruger 10/22 - it's a nice stock overall - not terribly well finished, but that can be remedied :)<br><br>I've always wanted a CZ452 American - it's one of my &quot;bucket list&quot; guns - lol. I've always appreciated the smooth action, excellent fit and finish, and of course the accuracy of the CZ's (at least the ones I've seen).<br><br> Something you *might* want to consider is picking up the Boyd's stock and using it as a starting point - it will save a lot of work in the long run. If I'd have had that option, I probably would have gone that route - or at least considered it.
JW- <br>How are you liking that 7-2? &nbsp;I have one that has become quite the project. &nbsp;Had the barrel cut to 16.5&quot;, recrowned and threaded to match my AAC Element suppressor. &nbsp;Hated to loose that unique deep crown, but this rifle is just made to be suppressed. &nbsp;My smith took a section of the scrap and made a thread protector which matches up very nicely. &nbsp;Also had my smith cut the bottom of the reciever to allow the bolt pin to be installed from the bottom so i dont have to pull the scope to strip it. &nbsp;Next had the barrel, receiver and bolt arm Ceracoated in flat black. &nbsp;Have a custom Piccatinny rail mounted that runs the entire length of the receiver for easy scope mount. &nbsp; On a calm day it will shoot quarter size groups at 100yds using good ammo and it is really quiet. &nbsp;The AAC can virtually no 1st round pop and only caused about a 0.75 inch shift in POI at 50 yds. &nbsp;I have been at a deserted 50yd range and put rounds over the top on a robin at the 30yd line and he didn't fly off. &nbsp; <br>My last mod is for a new stock and your project has been the inspiration to give it a try with an old laminate stock for a 10/22 I've had laying around for years. &nbsp;I've plugged up the inlet with hard wood and will be building up the magazine underbelly to take a 10 round mag flush. &nbsp;This will make off hand shooting much better. &nbsp;I really like the shape you adopted from the Sako- clean and simple. &nbsp; <br>I've rounded up an IZH 4-mag cassette and an extended IZH 7-3 bolt handle. &nbsp;Since I already have the stock to play with, this should be a pretty low cost / high time roll-your-own project. &nbsp; &nbsp;&nbsp;
Hey Dyeman,<br><br>I really like the 7-2 - as a matter of fact, if I could find one, I'd buy another (one in .22LR as opposed the the .22WMR that I have - cheaper to shoot). I really like the toggle-bolt and am darn near as fast with it as I am any semi-auto I've shot. I have to say that the stock modification was worth every bit of time and money - it's the most comfortable rifle I have - a real pleasure to shoot. Recoil is extremely linear - no muzzle rise - and is more of a push than a punch. My only complaint is that I can go through a LOT of ammo in one sitting - lol ... oh - and that mags are impossible to find.<br><br>Your rifle sounds like quite the project! I'm wondering why your smith didn't just replicate the deep crown? Didn't he think it would work with the suppressor? I've thought about threading mine, but it's such a nice package as it is that it's hard to justify it. Your bolt pin mod sounds like a good idea - I'll have to look into that - thanks! <br><br>If you want template and reference images for the Sako, let me know and I can bundle them up for you. Good luck on your project - it sounds like you're going to have a very nice rifle when it's all done - one that will keep the folks at the range busy trying to guess just what the heck that rifle is..... ;)
Thanks! Good luck on that .338 Lapua build - be sure to pay a lot of attention to reinforcement on something with that kind of recoil ;)
After seeing this instructable, my respect for the creativity on these pages has once again taken another step higher. This is a brilliant and creative solution to obtaining not only the funtionality of a Sako or Steyr tactical stock, but the aesthetic qualities of one also. I am still applauding this project..can't wait to replace the Savage stock on my new <br>.338 Lapua with something inspired by your accomplishments on this project...my sincerest congratulations on a fantastic job.
Fantastic! What a great project. I think I am going to have to try this out for one of my Mosin Nagants. Thanks a ton!
What kind of router would you recommend, and do you know of any good guides on learning to use a router?
Realize that my recommendations are based on my experiences - and my experiences don't cover all the brands, but, having said that, I would recommend either a Bosch or a Makita because of the 4 brands I have owned, they have been the most robust and accurate - and I've not managed to kill either one yet after years of use (and a little abuse). <br> <br>Whenever looking at tools, realize that the old adage of &quot;Buy nice, or buy thrice&quot; is spot-on. Buy the best you can afford, and you won't regret it. For a first router, I'd look at one that includes both a plunge-base and a fixed base (with depth stop), soft start, at least 2 1/4 HP, variable speed (with adaptive circuitry), and 1/4&quot; and 1/2&quot; collets. A good example would be the Bosch 1617EVSPK, or the Makita RF1101KIT2. Either of these will have a very broad range of capabilities and would be an excellent choice for general woodworking. I'm sure there are others as well, but I don't have experience with Hitachi, DeWalt, Festool, etc - so I can only offer what I know. <br> <br>As far as guides, there are a number of books on Amazon - just do a search for &quot;Using a Router&quot; or &quot;Router Techniques&quot; and you'll get a number of hits. I think books are a good start - and a good way to pick up tips and tricks (along with websites) - but nothing really beats just getting out in the shop and making dust. Some people think it's weird, but I actually *practice* with most of my tools - especially power tools. Using power tools is a skill, just like hand tools - so get some scrap wood, and practice making profiles, etc. <br> <br>In addition, don't skimp on router bits unless you consider the bit disposable (working in junk wood or wood that might have nails, screws, etc). My favorites are solid carbide - they're stupid expensive - but cut hardwood like it's butter - extremely sharp and easy to work with. Quality router bits are *tools* just like the router is, and you can easily spend far more money on a collection of bits than you do for the router itself. Quality router bits can be re-sharpened multiple times and in the long run end up being a better investment while turning out better work. <br> <br>Hope this helps! :)
Thanks for replying so fast. That helps a lot. It will be a while before i save up enough money to get started but my goal is to replicate a JAE stock for a remington 700. <br> <br>http://www.jallenenterprises.com/images/jae700.jpg <br> <br>It is an $800 stock so i figured making it will be cheaper and more rewarding and fun. I will definitely do what you did and simplify it a lot but I like the general shape of it. <br> <br>Great instructable, and thanks again for the help.
The JAE stocks are nice - heavy as an anvil - but nice. I have friends that have M14's equipped with them. The advantage you'll have in making your own is that you'll be able to make a lighter version should you choose to do so - as well as customize the fit to your particular taste.<br> <br> A few of my philosophies that might be of interest:<br> <ul> <li> Don't rush.&nbsp; A year from now, will you care that the project took an extra day or three? Probably not - but you'll care about the little mistakes you made rushing things. <li> Look at all projects as a series of &quot;baby steps&quot; - not as one BIG project.&nbsp; By breaking it up into tasks (write them down), you will progress methodically and not feel overwhelmed.&nbsp; <li> Do at least a <em>little</em> every day that you have the opportunity - but don't feel that every session working on it has to be a marathon.&nbsp; Sometimes, I'll just pick one small thing from my task list, spend 5 minutes completing it, and be done for the day.&nbsp; This keeps the project moving ahead while keeping me from feeling like the project is more like a prison sentence than something I'm doing for fun. <li> If you feel yourself getting frustrated, take a break - or stop for the day.&nbsp; Sometimes, coming back with &quot;fresh&quot; eyes will be all it takes to see a different solution to a problem. </ul> Good luck on your project!

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