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Build a Lightsaber

Build a Lightsaber
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So you have decided to take the final step to embracing the force. Does your path follow the Light or the Dark side? (I hear the dark side has cookies).

What ever side you are on, what follows is how to make a Duel-Worthy Lightsabre. That means, you should be able to wield this sword and bash it against things and other lightsabers with little fear of actually breaking the lightsaber. You may end up breaking other things, but the lightsaber will remain intact.*

Total cost of this project is $60 to $1,000 USD. The wide range in cost all depends of how crazy you get with your design. The cost of lightsaber I built for this instructable is about $160.

The Video: 



NOTE 1: This Instructable is very TEXT intensive.

NOTE 2: Most of the parts used in this tutorial came from The Custom Saber Shop (TCSS). I am not affiliated or employed with them. I am just a customer.

* The author of this instructable is not responsible for property damage, personal injury, amputation of limbs, decapitation, and/or death resulting from the building and use of the lightsaber prop. All legal responsibility or resulting civil action due to said property damage, personal injury, amputation of limbs, decapitation, and or death belongs solely to the builder. The author is also not responsible for anyone falling into the Dark Side. The author will also not be held responsible if an agent of the Dark side decides to fry you with lightning coming out of his/her fingertips*
 
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Step 1Gallery - My Past Creations

Gallery - My Past Creations
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These were my past creations and experiments.
I used to own a 7x12 metal lathe. 
I sold the lathe
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260 comments
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Oct 8, 2009. 11:52 AMdarthdredge says:
How much does all of this cost?
Mar 13, 2012. 2:01 PMsup3rj3d! says:
It can range from 75 to 200 dollars depending if you have accessories on. It can also depend on the quality and where you buy it. For example, Lowe's sell the sink tube for 10 dollars and the Home Depot sells the tube for 7 dollars.
Mar 13, 2012. 2:18 PMdarthdredge says:
It took three years for someone to reply to my comment...
May 21, 2012. 10:37 AMGenises says:
easily the funniest comment on instructables... :)
Mar 13, 2012. 6:32 PMsup3rj3d! says:
well, 2 days ago
Mar 13, 2012. 6:32 PMsup3rj3d! says:
i signed up 3 days ago
May 10, 2012. 5:43 PMjedi awsomness says:
dude were can u get the lightsaber u created?????
Apr 24, 2012. 1:10 PMSG1Oniell says:
You do know there's a free pdf published that shows the board in extreme detail right? Blurring it at this point doesn't accomplish anything, although its thoughtful of you to do so.
Mar 13, 2012. 1:16 PMsup3rj3d! says:
Did you use a 350 mA BuckPuck, i found a 350 mA, 500, and a 700 mA and what store did you buy them too?
Mar 6, 2012. 12:19 PMSnakesOfDeath says:
I am speechless with the awe of you skill as a craftsman......
Oct 3, 2011. 6:15 PM87Jarod says:
Can you tell me how to get ahold of those parts for yours ( the brighest/ KOOLEST one) and it cost about 160??? How much would it cost me to buy that one from you cuase I want one of those soon for halloween please reply soon :D ty :D
Oct 10, 2011. 9:13 AM87Jarod says:
ty any ways :)
Jul 14, 2011. 9:21 AMtinker234 says:
hey could i make a working one using plasma in the handle that came out of liltle holes in the blade that retracts so a real dnagreas lightsaber i love the waring
Sep 30, 2011. 9:32 PMmemoriable says:
Hey tinker234,
MrTinkerer is right on, we currently don't have a reasonable way to build a lightsaber.
If you'd like, you can check out an article I wrote all about it here: Real Lightsabers
Oct 2, 2011. 11:12 AMtinker234 says:
using high tech ceramics you can have the clash
Oct 2, 2011. 11:07 AMtinker234 says:
thanks you know a magnetic field can hold a stable plasma maybe the light club perhaps it is possable
Jul 20, 2011. 10:45 AMtinker234 says:
why not
Aug 19, 2011. 4:28 PMacoleman3 says:
michio kaku has figured out how to make one.

http://science.discovery.com/videos/sci-fi-science-designing-a-light-sabre.html
Jul 21, 2011. 3:00 PMtinker234 says:
well magints acn manuplat plasma and any way rhe batterys wois the only thing that needs work
Sep 30, 2011. 10:18 PMmemoriable says:
Ultrasabers Has A Whole Section Dedicated To Getting You The Parts You Need For Building Your Custom Lightsabers. Visit It Here.

    -Custom Lightsabers
Sep 30, 2011. 10:10 PMmemoriable says:
The Most Commonly Used Battery To Build Custom Lightsabers With Can Be Found: Here (Also Comes With A Charger To Make Things Easier) 

   -Custom Lightsabers
Nov 9, 2010. 6:26 PMStArwArsN3rd says:
Is there any way to make the hilt from scratch from buying the parts from a hardware store or is that the point of the last "Or" section in this step? i like to no so i dont go buy expensive parts that i could possibly find for cheaper else were.
Sep 30, 2011. 10:02 PMmemoriable says:
For All The People That Dont Have The Equipment Or Know-How To Fashion A Fancy Hilt. You May Be Interested To Know Of The Premade Hilts Made By Ultrasabers Which Are Stylish, Easily Assembled, And Can Also Be Added On To For More Originality. 

     -Custom Lightsabers
Sep 30, 2011. 9:47 PMmemoriable says:
IMHO, The Corbin Blades Dont Light As Even As iWould Like. The Only Blades That Have Ever Done It For Me Are The Ultrasaber's UltraEdge Blades. I Just Like The White Core Effect With These Blades. And If You Look At The Movies, Youll Find That The White Core Is Actually There With Every Lightsaber So iFind Its More Realistic Also.

  Hope I've Been Some Help,
              -Custom Lightsabers
Jan 23, 2011. 8:33 PMDELETED_kage_no_akiri says:
(removed by author or community request)
Aug 19, 2011. 1:48 PMmemoriable says:
Here is the link for the Ultrasabers soundboard: Obsidian USB Soundboard
Aug 19, 2011. 2:11 PMacoleman3 says:
oh bang on! thanks a lot.....

kenkou ooku no seimi
good health and long life
Aug 15, 2011. 8:27 AMRikudara says:
im sorry for the trouble but could you please explain what you did with the end cap and the reflective disk ? did you use the round cut out of the adhesive foil , fix it to the end cap and then stick that part to the pc tube ??
Jun 23, 2011. 7:48 PMbrainiac120 says:
Just added it up. gunna buy one from ultrasabers instead since it's in my budget.
Jun 7, 2011. 9:09 PMbrainiac120 says:
One Question: can you make this on a budget of $60?
Jun 23, 2011. 7:39 PMbrainiac120 says:
Thanks for the help!
1-40 of 260next »

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Author:MrTinkerer(ODST)
I like making stuff when I have the time. But It is soooo hard to find TIME...