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Building a basic lap steel guitar

Building a basic lap steel guitar
In this, my first Instructable, I will attempt to chronicle the construction of a simple Lap Steel guitar. Disclaimer; power tools and sharp cutting tools will be used and I take no responsibility for people who use these things carelessly, read and understand manufacture's instructions and safety guidelines for their proper and safe use. I would also like to acknowledge the web site Buildyourownguitar.com for providing the basic guide lines I followed,
http://www.buildyourguitar.com/resources/lapsteel/index.htm

Here is a list of tools and materials I used in this build in no particular order, of course you are free to substitute any where you wish:
1 piece Maple 32" X 4" X 3/4"
1 Piece pine 32" X 4" X 3/4"
2 pieces of maple 18" X  3/4" X 1/8"
1 piece walnut 18" X 3/4" X 1/8"
several small bits of maple mostly 4" X 2" X 1/8" (pick-up cover plate and control plate)
2 pieces aluminum L channel, 2 1/4" X 1/2" X 3/4" ( bridge and nut)
1each 250 K volume pot
1each 1/4" phone jack
1 single coil pick up with adjustment screws and springs
Carpenters glue
2 part epoxy
6 tuner heads, 3 left, 3 right
5/8" #6 pan head screws
tuner head screws
Sand paper, 60, 100, 150 and 600 grit
table saw
miter saw
joiner
drill press
cordless drill
many clamps
flush cut hand saw
dove tail saw
wood rasp
several files
Cabinet scrapper
digital calipers
tape measure
18" steel rule
French curve
rotary tool with steel burr and sanding drums.
Safety glasses
assorted drill bits
lots of imagination
an occasional adult beverage of your choosing (I do not endorse drinking and operating tools)
lacquer
0000 steel wool
one set of electric guitar strings
chisels
block plane
saddle square and combination square



 
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Step 1Got wood?

Got wood?
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  • Copy of IMG00617-20110108-2033.jpg
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Ideally you would be using a solid 1 1/2 " plank for this project but since the costs can be prohibitive I went with a laminated blank, the top half is maple, the bottom half is clear pine. Cut your boards 32" long and 4" wide, then if you are using a 2 part construction method glue and clamp them together. I use LePage's carpenter glue but you can use what ever you like.
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30 comments
Sep 14, 2011. 7:10 AMrichie_114 says:
Awesome build. Beautifully finish too. Have you tried copper wire as frets? Works pretty well but you have to lacquer them so they don't turn the surrounding wood green.
Sep 11, 2011. 7:32 AMolivergon says:
I also made a few of them for myself and friends using the same e-book.

I also introduced a few changes like having the strings through the body to add more sustain.
Feb 4, 2011. 4:51 PMwobbler says:
Nice design and Instructible.

Would it be possible to use a thinner top plank, one the same depth as needed for the machine heads in order to make the shaping of the head piece easier and make the bottom piece correspondingly shorter? You wouldn't then need to cut away so much on the head piece and could just shape the bottom piece before gluing together. Hope I've described this well enough!
Feb 5, 2011. 4:50 PMwobbler says:
I hope it does! Thanks for the reply! ;o)
Feb 2, 2011. 1:20 PMbowakowa says:
Here's one of three I made about 15 yrs ago. Lowe's pine 2 piece laminate, mighty mite p-90, some cheap tuners, a nut, saddle, oak inlay on the bottom for the string thru, and an oak bridge. Had a lot of fun with it since.
Jan 30, 2011. 4:13 PMunaffiliatedperson says:
i want this so i can play sleep walk!
Jan 27, 2011. 8:47 AMhandy157 says:
One thing I might be concerned about with this instrument is with the wood lamination part.. It may or may not be a problem, but at least theoretically it could be. Using pine and maple, especially back to back, could cause warping, due to the different expansion and contraction characteristics of the two different woods. This probably wouldn't be a problem if you make sure that you cover every square millimeter of the wood with your finish so that there would be no possibility of moisture transfer from the air to the wood (and vice versa) in varying humidity conditions. With laminating the body, you could also have made a groove down the middle of one (or both) of the pieces and placed a piece of steel rod in it before laminating. This would help strengthen it and also help keep it from warping. Pretty cool instrument though!
Jan 27, 2011. 9:14 AMcharliemor3 says:
Hi Guy,

I've got to say, you did a great job with the "ible". Lots of detail without babling; good pics and explanations.

Thanks for the info, I've just been looking at building one myself. Keep up the good deals.
Jan 25, 2011. 2:54 PMlennyb says:
this is very nicely done.
looks a bit like one i made myself pre instructables time.
you seem to have used better hardware than i did.
lets see if i can find a picture of it.ok good i got 1.
the other slider is a 1 string diddly bow.
good show.
Jan 25, 2011. 5:30 PMlennyb says:
unfortunately that humbucker is a single pretending to be a humbucker .it came from a 1$ yard sale guitar i picked up.
the bridge is a homemade hardtail type with adjustable saddles{not really needed on this project but i did it anyway}
the pickup on the bow is a coil from an old inductance microphone that you would use to record a telephone in the old days.
i did a couple of instructables way back on slide guitars and easy pickups here are the links if you would like to look

http://www.instructables.com/id/3-string-slide-guitar/

http://www.instructables.com/id/cheap-and-easy-guitar-pickups/
also heres a closeup of the bridge if ya wanna see it
Jan 26, 2011. 3:07 PMlennyb says:
feel fre my friend.
if you build it post it here i for one would love to see it.
Jan 26, 2011. 1:55 AMdarkranger032 says:
yay i made it!...It took me 2 hours to make it!
Jan 26, 2011. 11:36 AMBigbillyrocka says:
I'm definitely going to have to build one of these! It'll be an awesome winter time blues project. Good job. :)
Jan 26, 2011. 4:52 AMgmoon says:
Well done, sir.

That's a right shame about the ink smearing. Maybe you'll strip the lacquer and redo that (someday ;-).
Jan 25, 2011. 2:28 PMWasagi says:
Fantastic! This is a project that I would really love to do once I get time, and I loved how informative your instructable was. Case in point, I had no idea you didn't need fret wire. If I could give it 10 stars, I would.
Jan 25, 2011. 5:57 PMWasagi says:
That is beautiful! What did you use for the cone?
Jan 25, 2011. 7:06 PMWasagi says:
Haha, That is genius! I would not have thought of that at all.
Jan 25, 2011. 5:32 PMlennyb says:
whoops links dont work.
copy and paste if you like or you can access it from my profile
later
Jan 25, 2011. 2:29 PMn0ukf says:
"...out of the rack at my local borg store."

Borg store? Did they try to assimilate you?
Nice piece of wood though.

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Author:friger
I live on the east coast of Canada, (New Brunswick). I have been tinkering and building things all my life and still manage to learn something new and exciting every day.