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Building a real woodworker's workbench

Step 12The Base, step nine - Finishing

The Base, step nine - Finishing
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I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.

And then decided that the oil alone would be sufficient for the base. The wax serves to give the surface a gloss (which I see no need for), and to make it easier to remove spilled glue and paint (which I also see no need for, on the base). So I oiled the base and oiled and waxed the top.

The "Getting Started in Woodworking" video series has an episode on applying oil-and-wax finishes, that includes steps such as wetting the wood, and then sanding down the raised grain. All of this seemed excessive, for something that I was going to put in my basement and bang on with a hammer.

I made a low table out of a couple of step-stools, my hollow-core door, and one of the MDF panels that would eventually form part of my top. I was concerned that any oil that dripped on the door might interfere with its glue adhesion, when I finally get around to the project for which I'd purchased it. The top side of the top sheet of MDF, though, I planned to oil, anyway. (Ditto for the bottom side of the bottom sheet.

Putting the base up on this temporary table put it an a more convenient height than it would have been on the floor or on a full-height table.

Applying the oil is easy. Put on some vinyl gloves, pour some oil in a bowl, take a piece of clean cotton cloth the size of washcloth or smaller, dip it in the oil, and apply it to the wood. You want the wood to be wet., you're not trying to rub it in until it's dry. Apply oil to the entire surface, and then go over it looking for dry spots, applying more oil as needed. After fifteen minutes of keeping it wet, let it sit for another fifteen minutes. Then apply another coat of oil, and let it sit for another fifteen minutes.

Rub it dry. Wait half-an-hour, and then wipe dry any oil has seeped out. Check it every half hour and do the same, for a couple of hours.

The next day, apply another coat, wait half an hour, then wipe it dry. Do the same on successive days for as many coats as you think are necessary. I applied three.

!!! WARNING !!!

Remember those fire safety tips you used to get in grade school, about the dangers of oily rags? It was linseed oil they were talking about. All oily rags are dangerously flammable. Linseed oil will self-combust. Linseed oil doesn't evaporate, it oxidizes. The oxidization generates heat, and the increased temperature increases the rate of oxidation.

Linseed oil sitting in a bowl, or spread on the surface of wood, is perfectly safe. But a linseed oil soaked rag provides a vastly increase surface area, so the oxidation happens faster, and the rag can provide insulation, trapping the heat. The increased temperature speeds up the oxidation even more, which raises the temperature even more, and the runaway feedback can quickly result in temperatures that will cause the rag to spontaneously burst into flame. This isn't one of those "do not drive car while sunscreen is in place" warnings. This is one of those "keep your finger off the trigger until you have the gun pointed at something you want to shoot" warnings. Rags soaked in linseed oil will catch fire, if you don't handle them properly, and they can do so far more quickly than you might think.

When you're working with linseed oil, never -- I mean NEVER -- leave used rags lying around. Hang them up outside, away from anything combustible, and where there's enough air circulation to keep them cool. Or put them in a bucket of water, and hang them outside later. If you're just setting a rag down for the moment, set it out flat, without folds, on something non-flammable. Hanging outside in the breeze, the oil in the rags won't retain heat while they oxidize. For the oil to completely oxidize can take in a couple of days, if it's warm, or more than a week, if it's cold and rainy. When fully oxidized, the oil will be solid and the rags will be stiff. At that point, they're safe, and can be thrown in the trash. Toss them in the trash before that, and you might as well say goodbye to your garage.

http://www.google.com/search?hl=en&q=linseed+oil+rags+fire
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1 comment
Mar 22, 2011. 12:44 PMjimbru says:
Hi,

great instructible!! I bought the Workbench book from Taunton over a decade ago and I have wanted to build my own bench ever since. Sadly I have never found the time and/or space for it. Maybe it is time now :-)

Also, I'd like to commend you on the info on linseed oil drenched rags. I often see warnings about them in woodworking forums but almost never the explanation of why they are unsafe or that they actually are safe after oxidation of the oil.

I used to work with paint made from linseed oil and oiling things for moisture barrier. We had a large barrel full of water where we stuffed used rags and at one time the water level had sunk(evaporated) to where the rags oxidated and caused a fire. Half the workshop was destroyed!!

After that we learned to spread them out on the concrete floor or outside until "dry" and then we had a special metal waste bin for them - outside.

Lesson learned the hard way... luckily no one was hurt.

I hope your work bench will serve you many years and as well as it looks good.

Regards,
Jim

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