Bullet Cartridge USB Drive by moengineer
Featured

Step 2: Starting Construction

a1.JPG
a2.JPG
a3.JPG
a4.JPG
a5.JPG
a6.JPG
a7.JPG
a8.JPG
a9.JPG
a10.JPG
a11.JPG
a11a.JPG
a11b.JPG
a12.JPG
a13.JPG
a14.JPG
1)  With a tube cutter cut the top and bottom off both cartridges.  I'm using a Plumbers tube cutter.  I left as much body on the cartridge as I could so I can adjust later.

2)  Use a thick piece of steel and an angle grinder to but a jig the same size as a USB.  This is sort of a guess and check.  I used a sharpie and a caliper to get close.  Also chamfer the top edges so you can get the brass started.  Be sure to make each chamfer identical otherwise you risk stretching out or tearing one side.

3)  Stretch the cartridge over the jig gently with a hammer.  I used several very light strokes to guide the brass onto the jig.

4)  Follow point 2, grind a second Jig that fits the smaller rifle cartridge.

5)  Stretch the larger cartridge gently over the new jig just like in point 3.

6)  See how they fit.

 
Remove these adsRemove these ads by Signing Up
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!