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Bullnose LED Bike Light and Dynamo USB Charger

Bullnose LED Bike Light and Dynamo USB Charger
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  • bullnose lights.jpg
  • bullnose dynamo close.jpg
  • USB Charging Station.jpg
  • LED Toggle.jpg
  • headphone jack.jpg
  • USB charging station2.jpg
  • Dynamo 111009.jpg
 This bike has a dynamo front hub that is wired to LED lights.  In addition there is a power output via a female USB plug.  You can charge your phone, ipod, GPS or any USB powered device.  

In this design, the USB charging station can be unplugged when not in use. When charging the devices can be kept in your pocket or backpack.

The charging station has four AAA rechargeable batteries wired parallel to the female USB that provide a secondary energy storage and once charged can power a USB device independent from the bike. 

You can use the dynamo to power the lights or the USB but not simultaneously.  A toggle switch on the bullnose handlebars turns the front lights off.
 
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Step 1Circuits

Circuits
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  • Dynamo 111009.jpg
  • circuit_2.jpg
 There are quite a few circuits and great LED tutorials on Instructables. Just check out some resources to get your bearings.

LED for beginners: www.instructables.com/id/LEDs-for-Beginners/
try out different circuits... blinking, back light, combinations =>
pilom.com/BicycleElectronics/DynamoCircuits.htm
As the front wheel turns it creates alternating current (AC) power.  The 'bridge' is a rectifier that converts the AC dynamo power to DC power. The bridge is made up of qty(4) 1N5818 diodes.

Bike Light Encapsulated in Epoxy

The battery pack absorbs any power not consumed by the USB device.

Parts:
qty(4) 1N5818 Diodes
qty(8) White LEDs
qty(1) Battery Pack

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16 comments
Aug 1, 2010. 8:27 PMporkypinekiwi says:
about the hub is it easy to connect the spokes onto it?
May 5, 2010. 10:37 AMsiggivara says:
Exelent stuff.
Does this react/protect against overcharging? I'm a little worried about excess power frying whatever device I'm charging.
Apr 5, 2010. 6:07 AMpeteoc says:
this isn't wanting to charge my iphone 3gs, any ideas? I've taken a photo of my breadboad setup.

I'm powering this using a 6V DC adapter for testing purposes.
Apr 6, 2010. 3:58 AMpeteoc says:
I've been researching this more and it appears iPhones require reference charges on pins 2 & 3.
On pin 2 it requires 2.5v and 3 requires 1.8v - It appears these reference voltages are only required to tell the phone to start charging, once the phone has started charging these voltages can be removed.

I'm going to sort out my setup first and will post a more detailed instructable.
Apr 5, 2010. 6:09 AMpeteoc says:
a better quality image can be found at http://oc22.co.uk/DSC_0010.jpg
May 5, 2010. 10:39 AMsiggivara says:
(removed by author or community request)
May 5, 2010. 5:23 PMsiggivara says:
IPod and iPhone need a "signal" so they know it is OK to charge, they need about 2.7 Volts on D- and 2 Volts on D+
You could modify the charger to make it work with iPod/iPhone by following this schematic:
http://img39.imageshack.us/img39/9928/f17v2ncfkhqcshjmedium.jpg
That should make it work with your iPhone/iPod.
Mar 31, 2010. 9:33 AMpeteoc says:
Sorry to drag up the past however I'm looking at a possible solution to charge my iphone while out on long hauls. I assume it's possible to simply drop the LEDs from the circuit diagram and go forward with just the USB section?
Jan 23, 2010. 3:11 PMDaveG20 says:
Hi there, great idea! how long does it take you to charge your 4 AA batteries while riding at a normal pace?
Nov 5, 2009. 6:36 AMhenkmans says:
 What a super cool idea! I thought of it too, except for the fact that I have a ramshorn steer
Nov 4, 2009. 2:33 PMtevers94 says:
Thats a pretty cool idea.  I might try that except for rear lights.

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Author:hydronics
just have to figure out how all these things go together....