Step 1: Lesson 1: Too Good to be True?
The vessel's name is 'Lil Putt' and was built on Vancouver Island. There were 5 similar vessels built but I have only managed to track down 2 that are still operational. She is 14ft long, has a Volvo Penta MD4b Diesel Engine, and was built in the early 60's across from Mill Bay in a fellow's garage.
Step 2: Lesson 2: Diagnosing the isses... the fun begins
She sounded as if she just might turn over, laboured as it was, hope was in sight... until she preasure locked... or so we thought. Hand cranking it seemed to unlock the little Volvo and we employed this method multiple times until the hand crank joint snapped off. We still had the battery so for the next two days we tweaked everything from the timing of the fuel pump to the alternator but it was a no go. She just wouldn't start, and then she locked up completely.
Faced with the reality of this situation (ie. We wouldn't be sipping cocktails Putting through the Gulf Islands anytime soon), it was time to pull out the Volvo and identify the issues... we still had no idea what was wrong.
Step 3: Lesson 3: Have lots of friends
On a sunny spring afternoon, we finally lifted all 400 pounds of the 'little' Volvo Penta onto the dock and loaded her up. Again, the key point in this lesson is friends and beer... (lots of both).
Step 5: Lesson 5: Carefully Examine the Vessel Before Operating
VOLVO Penta MD5 Marine Diesel
Step 6: Lesson 6: You don't need alot of money
- Old Color Depth Sounder (found at the local dump)
- Old VHF radio and antenna (traded to Grant for other old electrical equipment)
- Salvaged Fenders and life jackets (floated in on the tide)
- Flood lights, electrical panel, wiring bits and pieces (discount bin at the local Marine supply store)
- Paint (some donated, others not so cheap)
- Battery Charging regulator (not so cheap at all, but somewhat mission critical)
- Salvaged paddles (came in handy too many times before battery charger installed)
- Salvaged Captain's Chair
Here's a few links to some boat wiring diagram:
http://forums.iboats.com/showthread.php?t=186986&page=1
http://www.boatdesign.net/forums/attachments/onboard-electronics-controls/32302d1244484193-simple-wiring-diagram-small-craft-electrical1.jpg
With a fresh coat of paint and all electronics installed it was time for Sea Trials:
Step 7: Lesson 7: Enjoying the finished project
While the diesel tank is only 70 litres, I can honestly say that this is enough to run her for weeks. We had a great summer Putting all up and down the Islands and in hind sight couldn't have had a better project. Of course non of this would have been possible if it wasn't for Dan, Hal, Mr. Futs, and countless others who contributed knowledge, parts, and labour along the way. THANKS!
As for spring 2011, a new list of repairs grows in the back of my mind,
- Replace running light that got ripped off towing a 20 ton sailboat
- Repair hull scuffs acquired practising Captain Ron Manouvers
- Install air intake pipe through roof to reduce noise
- New Casing gasket to prevent diesel fumes from filling cabin
- Install towing cleat so Dan doesn't have to sweat so much
- New bottom paint
- Convert Diesel to Bio Diesel (idea from Tbonestone instructables member)
Until the spring... and perhaps another project vessel.

















































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This is just the type of boat I would like to have. What was your total cost to get her in the water? What did you have to do to the engine? Really nice boat. Thanks for the 'ible.
I didn't know they still made that stuff!! I used to use that to bribe the kids with! LOL got a lot of work done that way. Personally, I think PBR is some nasty stuff, but if you're happy with it, then so be it.
I love that boat BTW, just the kind I would like to have. 8=D
Wish I was so lucky to get a boat like that....but I'd want one that's a wee bit bigger so I had some place to live besides this suburban apartment....I hate city life.
I wish you & the family the best with your new toy! LOL
answered. Good luck.
I'd like to build a battery-op toy version for my website...
I know you probably already know this but be ready to replace or clean everything that can get clogged. An old fuel tank will have a ton of crud on it. The kind of crud that biodiesel is a perfect solvent for.
That said it's a nice little vessel. Hope she lasts you many a good year.
Hard to find small boats with Diesels, The MD5 is a
Tough little Diesel.
Working with a Charity I have come across a few donations that where.....Donated.... Now I am working on Selling
2 Lifeboats for them, With an Instructable on how (or not) to
do it
30 ft Loa 10ft Beam
7500lbs Left one, 2 Cyl Lister Aircooled Diesel
6000lbs Right one, Oars, and Manual push pull
Heavy Fiberglass, Sink-resistant,Stable.
Could be Converted into Houseboat,Sailboat,HotTub,Pool,Planter Or?................
Reasonable Offer.
Historical Note: Pembina WasOllie North's Iran Contra Ship.
TX, MikeMcV
I have some cold beverages over here if you want to help me pull a block out of an old VW.....it shouldn't take long at all. ;-)
If you are concerned with fuel economy, you may be interested in attempting to add an air swirler (like a fan but flxed so the air is whirled around it) just before the air intake into the injection chamber:
Modern diesels are designed so this happens as standard (it breaks up the injected diesel spray into smaller droplets and you get more bang for your buck).
Biodiesel is a good idea, as mentionned above, but you could also add cooking oil to the fuel (just filter any food lumps out of it!!). You could probably run it on pure cooking oil (I love the older diesel engines, you can do a lot of DIY with them!), but you may need to add a tad of white spirit to fluidify the oil, but if you are not using a lot of fuel, mix with diesel and you are good to go...
Cheers!
That little thing can tow a 20 ton sailboat?
where did you find the ad for the sale?
Ideally, you'd want to have the vessel surveyed by a qualified marine surveyor. In the US, the 2 main surveyor societies are SAMS and NAMS.
http://www.marinesurvey.org/
http://namsglobal.org/
If you're looking to get your boat insured at a later date, the insurer will likely insist the vessel is surveyed.
Even if you don't go the survey route, insist on a sea trial, or at least make sure you see\hear the motor run. IF you know you're buying a non-runner, guess this wouldn't matter as much. Also test all the systems and controls. Check for rot and water damage as well. You can find rot by lightly tapping on the hull with a non marring hammer.
All of these things will let you know whether you're buying a runner, or a project that may be beyond your financial or mechanical capabilities.
Thankfully, you seem to be pretty handy, and had the support of some helpful friends. Most importantly, you're now enjoying your boat. Heck, it even looked like you and your friends had tons of fun getting her sea worthy.
I'd suggest not skimping on the safety stuff. If you broke a running light, fix it asap. It's a quick, easy and essential fix. Make sure you carry things like flares and the proper lines. Find some new lifejackets on sale. Something that floated in may not be the best route there.
You didn't mention it, but make sure you have a working bilge pump. Your worst day boating will be showing up at the dock on a nice day only to find your Putt on the bottom. Another thing that can fail on an older boat, is the stuffing box. New packing is pretty cheap (it's basically waxy rope), and you can repack your stuffing box in less than an hour. Great insurance.
Make sure your sacrificial anodes are in good order (zinc or aluminum, depending on salt or fresh water). They'll save the metal bits all over your boat.
Wow. Guess this is a long reply, but just want to share a few thing I've learned during years of boating.
That thing sips diesel, you'll really appreciate that with the price of fuel these days.
Enjoy your boat.......sounds like you have that part nailed already. ;)