Byzantine Chainmail(le) Speed-weaving

 by ryzellon
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Byzantine weave isn't actually Byzantine in origin, but it is a beautiful weave and is fairly simple. It's a good beginner's weave for chains (as opposed to sheets) of chainmail.
It is a cousin of the box weave, which I personally dislike, and therefore have not presented as an instructable. If you do know box weave, however, think of the Byzantine as alternating box weave.

Note! This instructable assumes that you have basic chain working skills.
You may wish to start with Paul the Mole's European 4-in-1 weave instructable to get you familiar with chain working. Euro 4-in-1 is excellent for making sheets of chainmail, and is a great beginner weave. I also have an instructable on making jewelry-size rings, and armor-size rings will be addressed in another instructable.

You will need rings and two pairs of pliers. If you're working with small and soft rings, you can use a ring-tool and a single pair of pliers. I work with tooth-less pliers, as teeth will mark my rings. For many ring sizes, you can use chain, flat, bent or needle nosed pliers, but for some sizes you'll need specific ones. Apply judgment as needed.

Ring size: I frequently use 18ga aluminum wire with 3/16" interior diameter as a good medium ring size. You can go with larger or smaller rings, though the wire-to-ID ratio needs to be within a certain range to produce aesthetically pleasing results. A small wire size with large ID will result in a rather... anemic looking weave, and a thick wire with small ID will be too tight to work with.
See the photo? The IDs are all the same, but the thicker wire looks better. Be careful not to go too thick, though--the weave will get too tight to construct.

If you are interested in additional weaves, let me know (though PMs, emails or comments) on what you want me to demonstrate. If you want an idea of what's out there, take a look at the chainmail gallery on my website.

New and shiny updated video on step 3!
 
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Step 1: Prepare your rings

I much prefer to prepare my rings before I start weaving. I figure out how many open rings I need and now many closed rings (I calculate a ratio), and then I start weaving. When I run out, I prepare more rings in the appropriate ratio.

For this method of Byzantine weave, you want 4 open rings per 2 closed rings. These rings will be made into 1 unit of 2x2 for every 2 open rings. Let me explain:
Take one open ring and slip two closed rings on it. Close the open ring.
Take a second open ring, and slip the same two closed rings upon it. Close the open ring.
You should end up with a set of four rings where every ring goes through two other rings, no more and no less.

Once you prepare your 4:2 ratio of rings, you will be left with 2 open rings per 2x2 unit.
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linkxsc says: Apr 20, 2013. 5:57 PM
This instructable was rather helpful. I had to do a slight modification of what oyu did for my project through (a bracelet for a lady friend), where I used rubber O rings every other section (where you usually peice togethe rthe 2x2 sections, i instead closed the 2x2 sections aroudn the orings) so it would have a degree of stretchiness.

Came out much better then I'd expected, sadly I only had straight stainless wire onhand to make the rings from, so i couldn't give the bracelet any real pazzaz, but all in all a good project for someone to try out on a boring afternoon
sgutierrez6 says: Dec 7, 2011. 8:01 PM
just wondering what would be a good ID for 12 and 14 ga weave, i see instructions on the net about 20ga to16ga, but never anything larger?
Bridel568 says: Feb 6, 2009. 3:32 PM
this is really cool. do you know how to acutally make it into chainmail instead of just a chain. that would be helpful
ryzellon (author) in reply to Bridel568Feb 7, 2009. 2:52 PM
You can't make Byzantine into a sheet. Look up European 4-in-1 or 6-in-1 weave for "chainmail" sheets. (Yes, I know how to do it. No, I don't have an instructable written up for it, but I'm pretty sure other people have.)
bcornwell in reply to ryzellonMar 1, 2011. 1:34 AM
Yes you can. :D

http://www.mailleartisans.org/weaves/weavedisplay.php?key=572

The tutorial is here;

http://www.mailleartisans.org/articles/articledisplay.cgi?key=13016

I created the weave in '05, and a user by the name of MrMaigo made the tutorial shortly thereafter.
frollard in reply to ryzellonJul 11, 2009. 11:33 PM
Bridel568 in reply to ryzellonFeb 8, 2009. 6:08 AM
could you put up an Instructable on the 6-in-1? cause I haven't seen that one on yet.
frollard in reply to Bridel568Jul 11, 2009. 11:36 PM
http://cgmaille.com/tutorials/e4-1.shtml

6 in one is exactly the same as 4 in one, but each ring goes through 3 rings on each pass instead of 2..just a bit more dense.
EldarKinSlayer says: Jan 26, 2011. 5:26 AM
I have wanted to do this for a while, finally took the plunge after reading this Instructable, I ordered 16gauge 1/4"id stainless and bronze rings from The Ring Lord as well as 2 bent nose pliers. One days work was all it needed to produce this: It's a little too long but that will be easy enough to sort out. THANK YOU, for this very easy to follow Instructable.
chain and garter.JPGsporran chain close up.JPG
dawnichu says: Dec 14, 2010. 12:44 AM
i make chainmail, and i couldnt understand it! you need to be more precise. maybe using coloured rings to show which pairs you are working would help
loreno13 says: Nov 12, 2010. 6:54 PM
ang ganda nice one!!!
grasshopper2733 says: Oct 16, 2010. 10:10 AM
I have been struggeling with this weave..Your video made me see how it is done and how easy it is too..Thanks a mil..
Una says: Sep 9, 2010. 12:08 PM
The video makes perfect sense.
mponceloz says: Aug 20, 2010. 7:59 AM
The instructions is not clear, need to take more pictures and add litle more explanation. Good example the instructions by jbb3141.
shadowofblood says: Jul 22, 2010. 1:27 AM
No offense, but this made zero sense to me =(
EricRamirezRodriguez says: Aug 29, 2009. 11:39 AM
Where can I purchase the rings? oO
trevor3693 in reply to EricRamirezRodriguezJun 24, 2010. 3:56 PM
theringlord.com
baki10 says: Apr 20, 2010. 1:16 PM
 the black rings what material is that?
hailtothkngbby says: Feb 23, 2010. 3:49 AM
Beautiful! I HAVE to try this. I just hope my hands are nimble enough to do it. Love Great Big Sea also! Keep up the good work. Absolutely inspiring.
VazHelsing says: Feb 11, 2010. 7:18 AM
 Kantygenij 
cowscankill says: Dec 4, 2009. 7:26 AM

Umm... My links keep fliping back and forth so the weave doesn't keep its shape.  Do I have to use thicker wire (I am using wire about as thick as small paperclips)

Lord_Merlin in reply to cowscankillDec 17, 2009. 3:32 PM
Sounds like that is probably the case. Not necessarily thicker wire you could also make your rings smaller. If your wire is about the size of small paper clips that proably makes it around 20ga. At that size I have found that the ring size needs to be pretty small. 20ga wire with a 7/64 inner diameter is almost perfect for byzantine
cowscankill in reply to cowscankillDec 5, 2009. 12:48 PM
I get it now. Great Instructable!
fighterpilot1 says: Nov 25, 2009. 8:46 PM
Great choice of music on your videos! Great Big Sea is AMAZING!
Natasha Dee says: Oct 21, 2009. 3:33 PM
LOVE Great Big Sea! LOVE this video!
krazipanda says: Sep 28, 2009. 5:07 PM
yeah.....
wizerd 745 says: Sep 12, 2009. 8:28 PM
It's been a couple of months since I've made any chain-maille so I made a neckles for myself today.
wolfmage356 says: Sep 5, 2009. 8:40 PM
try learning how to show ur steps better. i find this instructable useless really. you just jump in to it showing absolutely nothing of how you got there
CaptainNemo says: Sep 2, 2009. 2:32 AM
I've found copper electrical wire wrapped around a pencil works great for proper diameter and guage.
maxpower49 says: Aug 11, 2009. 6:21 PM
what is the black 20g 1/8" and where do you get the titanium
gmana says: Apr 1, 2009. 4:53 AM
where can you get the rings
Speedmite in reply to gmanaJul 17, 2009. 8:45 AM
I make mine. you can find guides.
frollard in reply to gmanaJul 11, 2009. 11:29 PM
Look at his links section - he posted 3 good sources.
wizodd says: Oct 9, 2008. 2:49 PM
There must be some sort of rule-of-thumb if not a formula for calculating the number of links used per linear or square unit depending upon the guage, the ID and the weave. Anyone know where to find such a thing?
frollard in reply to wizoddJul 12, 2009. 12:02 AM
I estimate - and this is only an estimate - based on a post I made above...

that each ring in this weave, at an Aspect Ratio of 3 - will travel .28x the inside diameter per ring...

as in 10 1 inch id rings would travel 10x0.28 = 2.8 inches

a 17 inch chain would take 17/.28 = 60 1 inch rings (big rings for sake of ratio)

a 17 inch chain would take 17/(say 1/4 inch) / .28 ratio = 242 quarter inch rings

17/(7/64)/0.28 = 533 7/64th rings....

all these numbers depend on an ar of 3.
Grey_Wolfe in reply to wizoddOct 14, 2008. 9:34 PM
I approximated 192 rings for an 18 inch chain with 18 ga 3/16" ID rings, but I haven't made it yet, so it's only an estimate at this time. That's why I asked. Just trying to figure out what it would cost to make for each. When I finish my first chain, I'll post my numbers. Unless Ryz posts first.
Speedmite says: Mar 18, 2009. 5:12 PM
Ive made 4in 1 and my own rings, but this is just plain confusing. I like pictures. I got to step one and I think I did it right but I cant get #2. Well time to replay "through the fire and the flames" and do more 4 in 1.
frollard in reply to SpeedmiteJul 11, 2009. 11:32 PM
its not too confusing... for the writing: a '2 in 2' is 2 rings through 2 other rings, like kings maille would be. basically make 2 in 2, then flip it backwards...then put more 2 in 2 on the end, inside the exposed rings....then repeat. The video 'v.2' shows it really well. making the 2 in 2's in advance speeds things up (speedweaving) It only works with rings around the aspect ratio 3 mark.
Grey_Wolfe says: Sep 24, 2008. 8:38 PM
I was just wondering about how many rings you use on an average bracelet. Thanks for any info.
frollard in reply to Grey_WolfeJul 11, 2009. 10:01 PM
The ratio depends on the size of your rings...I'm making one now, and its 20ga 7/64 inch (ar around 3.0)

anyhoo...it looks as if this weave uses about 32/inch of chain
or each inch travels about 1/32" 'per ring' (or 2/64ths)

again each ring is 7/64"...and each ring travels 2/64", a ratio of .285

so...a 7 inch chain would take 7 / (7/64 / (1/.285)) = about 200 rings
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