Introduction: CDV-700 Maintenance
Geiger counters made by the US government for civilian use in the event of a nuclear war with the USSR or China are now readily available for purchase as surplus on sites like eBay and sites that cater to "Preppers."
Because even the last models of these geiger counters are 50 years old, any unit bought as surplus will require some overhaul before it can be trusted to work. There are model specific rebuild kits available from eBay and other places. Since you are here on Instructables, I'm assuming you want to do as much work as you feel competent to do instead of buying a reworked model.
The probe voltage should be checked first. All models of CDV-700's use a nominal 900 dc volt geiger tube. The current supplied is very very low, but if you don't feel comfortable with that voltage, then you should not do maintenance on the unit. The same high voltage exists on the circuits inside as well
In the photo above the probe voltage is measured by inserting a 1 billion ohm (1 Gigohm) 1% resistor into the #1 probe socket and grounding that through a microamp meter to the shell. There is no other way to accurately measure the probe voltage without expensive lab equipment. The meter must be capable of measuring to 10 picoamps (0.01 microamps). The meter shown was bought at Home Depot for $40. Lionels 6b's have a weak high voltage circuit and less than 150 million ohms load will noticeably affect the voltage. When using a 1 Gohm resistor, 0.97 microamps, as shown, means you have 970 volts on the probe. Between 900 and 920 volts is ideal, but 970v on a Lionel is acceptable. A Vic should not be operated with the voltage above 920 because of the way it's audio circuit is made. Overvolting a Vic 6b will destroy a component that cannot be replaced.
Step 1: Part 2
If a Vic or Lionel probe voltage is too high, the corotron has failed. The corotron is the glass tube pictured. Any corotron with the Rad trefoil has failed because of age. Those used a radium pit with 22 year half-life. Less than 1/8 of the original radium is left by reason of age no matter how much or little use the unit saw. The solid state replacement shown next to the glass corotron is simply a string of 300v zener diodes turned backwards with one more diode added to make the string come close to 910 volts. The tolerance on most 300v zeners is 5%, so three are strung and the string measured, then one lesser value zener is added to make the proper drop.
The last models of CDV-700 were numbers 6, 6a and 6b. Almost all the units available surplus are Victoreen 6a and 6b, and the Lionel 6b. The ENI model should be avoided because the circuit was marginal even when new. ENI's use 4 D-cells, Vic's use 4, Lionels use 2. Anton Labs became Lionel, so Antons are at least one model older and use 5 D-cells.
Technology has changed so much in 50 years that you have to make certain substitutions when doing maintenance. Alkaline cells didn't exist when the CDV-700 was made, batteries were carbon-zinc chemistry. Carbon-zinc was lighter, had far less capacity and had a paper shell. Modern alkaline and "heavy-duty" manganese chemistry cells are cased in a steel can that is also the anode. The metal battery clips in the CDV should be wrapped in friction or electrical tape so the clip doesn't short out one battery. Because of the way both Vic and Lionel battery holders are made and wired, one battery will short out if the clip is tight enough to touch both batteries at the same time. It's also a good practice to get some AA to D cell plastic case converters and simply use AA alkaline batteries instead of D cells. AA alkaline cells weigh and have the same capacity as the original carbon zinc cells.
Step 2: Part 3
The same tube (OCD-D-103) commonly know as the 6993 was used on all CDV-700 models. Number 1 pin was always hot, and either #2 or #3 was the anode, depending on who made the tube.On most models of CDV the #2 and #3 pins were tied together under the socket with a wire, but this is not always the case, so it it is possible to have a mismatch between tube and socket resulting in an open ground. Remove the batteries and tube and check between socket base #2 and #3 with an ohm meter. If it is not zero ohms, then check each pin to the CDV upper housing to see which is ground. A thin bare wire strand wrapped between #2 and #3 on the tube is the preferred fix. No soldering, or probe rewiring is needed.
Do not buy an OCD-D-101 tube for your CDV. Those tubes were made to increase the range of the CDV-700 so it overlapped the bottom range of the CDV-715/7/20 ion chamber series. It is a conversion and ruins the use of the CDV-700 for contamination checking because it dulls the response of the unit by a factor of 10 on all scales.
If you must disassemble the probe, remove the batteries, cut the cable flush with the probe bottom, remove the tube, screw the probe halves back together, and use a 4mm pin punch to drive the black probe socket out. This will destroy the socket because they were epoxyed in place. An Allied-Cooper Interconnect 78-s3s is an exact replacement for the black female socket insert.
The probe cable has no exact modern replacement, however any high quality RG58 a/u or RG174 can be used bearing in mind that almost 1kv will be present on the center conductor. Steel stranded cable is preferred but hard to find except as surplus. Belden 83264 RG179 will also work. "A/U" cable has a stranded center conductor. Do not use a cable with a solid center wire.
Step 3: Part 4
The original high voltage rectifier diode was selenium based. Modern fast switching diodes are silicon and work just fine. The minimum value should be at least 2kv. The R6000 (6kv, 0.2amps) diode is the best I know of and fairly cheap.
The transistors used in CDV-700 were mostly germanium based. Only the 2N404 germanium remains commonly available MCM Electronics sells them cheap. They are usually used to make special effects boxes for guitars and amps. Russian military surplus MP16b PNP germanium transistors will replace and outperform a 2N404. The base of an MP16b is bonded to the metal shell. With the leads face up and the base to the left, the collector lead will be at the top. All three transistors in a Lionel can be replaced with an MP16b. Do not use any modern silicon transistor in any CDV unless the original was silicon. Silicon transistors require a different bias to oscillate.
Step 4: Part 5
The meters were 50 milliamp full scale. The meters on the CDV ion chamber series have a differently labelled face but are also 50 milliamp full scale and can be used as a desperation spare if you ignore the range labels.
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