This project is not complete as we had visioned it. But the submission must go in before midnight. It is, however, mostly finished except for the photo to mesh part. Therefore, this is the ongoing quest.
Step 1: Your STUFF
Vector Drawing Program
Mach3, EMC, or similar (http://www.machsupport.com/) (http://www.linuxcnc.org/)
CNC Router or a contract fabricator – (www.100Kgarages.com)
Staple Gun or screws
X-Acto, utility knife, something sharp
Blue insulation foam, 1"
3/4" Corian Plastic (counter top stuff)
Sandpaper, foam blocks, dremel tools