CNC Scissor Chair (Plywood) by pseaton
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CNC + plywood = furniture. Search instructables and you'll come up with over 47,000 results for "CNC furniture." But for the great majority of CNC machines -- the 2-1/2 axis CNC routers that can move only in X, Y, and Z (no tilting or rotating controllers) -- a very specific condition has come to be part of almost all projects that result: the orthogonal joint. The orthogonal joint, essentially a product of the needs for tightly-fitting "notches" to fit together with friction, is a defining characteristic of furniture made this way.

This project, the "Scissor Chair," takes its design inspiration from the non-orthogonal joint cut on a machine capable of cutting only orthogonal (non-beveled) profiles. The finished chair is as purely a CNC project as I could manage: it requires exactly one sheet of standard 1/2" plywood, no extra parts, no hardware, no glue, and no other tools (except maybe a mallet to show it who's boss).

The Scissor Chair will be one of the first chairs available for purchase through Fabsie, a new website aimed at letting people buy highly designed small-run furniture anywhere in the world by connecting buyers with local fabbers and digital designers from all over. James McBennett, Fabsie's founder, made the world's second scissor chair. He is working to smooth out the fabrication process to open up the design everywhere!

More and larger photos are available on my website, http://www.phil-seaton.com (click "Scissor Chair" once you get there). I will share the DXF files with anyone emailing from an academic email (".edu"); in exchange I ask that you send back photos of your process and finished chair, and tell me about any snags you hit while making it. The goal is to iron out problems people encounter during the making process: if you get the file, that's not license to distribute or sell the file or the finished chair.
 
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Step 1: Scissor plan

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From the top (plan) view, the final chair's design rests on the complex joinery required to allow planar sheets to intersect in this way.
Samw says: Mar 6, 2013. 11:45 PM
Hey this is great. I love the mechanics you use here. Is this an original design?
pseaton (author) says: Mar 7, 2013. 8:48 AM
It is, thank you! It's possible I'll have the chance to develop it a little further to make a "form family" of related furniture in connection with Fabsie (www.fabsie.com). This depends somewhat on the success of Fabsie's first venture, on kickstarter now -- http://www.instructables.com/id/This-Stool-Rocks/

Thanks again!
mganpate says: Jul 31, 2012. 11:42 AM
very nice design but we are need the pdf pls share the details on mahesh.gan.143@gmail.com
scoochmaroo says: May 26, 2012. 9:33 AM
Holy guacamole! You should come work for us!
angelabchua says: May 29, 2012. 10:01 AM
hahaha!
pseaton (author) says: May 26, 2012. 7:29 PM
hey now, that's a great idea!
cephean says: May 29, 2012. 1:17 AM
Wow looks very close to my chair design for graphics when i was in grade 10:
cephean says: May 29, 2012. 1:18 AM
Chair_by_cephean.png
Val-S says: May 27, 2012. 6:31 AM
May I ask, how much does it weigh?
pseaton (author) says: May 28, 2012. 2:02 AM
It's not so bad actually... maybe 25-30 pounds? It takes up a whole sheet of ply, but I'm afraid much of it goes up the dust chute.
dagob says: May 27, 2012. 8:58 PM
Amazing! I looks great! I luv it!
poofrabbit says: May 27, 2012. 12:43 AM
This is just plain wicked cool!!! Nice work!
biggsfamily2012 says: May 25, 2012. 3:19 PM
How long did it take you to make...tire actual hours
working on it
pseaton (author) says: May 26, 2012. 2:55 PM
hmmm well quite a few if you count all the testing, design time, failed and rejected options, etc. But the actual construction of the chair isn't so bad. It's probably 2-3 hours of CNC time once you get started, and another 2-3 hours of assembly if all goes well.
rimar2000 says: May 25, 2012. 6:16 PM
Interesting design.
pseaton (author) says: May 26, 2012. 7:56 AM
Thanks!
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