The design in mind included; #1) large enough to fill an 8.5 x 11 piece of paper, #2) the holes would fit fine-tipped Sharpies, #3) the “look” would be industrial gear-like, #4) made of wood, not plastic, #5) be durable considering children would use it.
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Computer
Gear Generator Program (http://woodgears.ca/gear/)
Vector Drawing Program
CAM generator
Mach3, EMC, or similar (http://www.machsupport.com/) (http://www.linuxcnc.org/)
CNC Router or a contract fabricator – (www.100Kgarages.com)
Tooling Bits
Portable Drill
Staple Gun or screws
X-Acto, utility knife, something sharp
Baltic birch plywood – ¼” 5 ply or similar
Sandpaper or foam blocks
Finish
Children for Beta test

















































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May have to try to make a set on my Sherline CNC...
BUT....
I don't see no examples of how good the Spirograph works!
Please have the children post some pictures of there artwork!
Could you attach the files you used! Vectors? Gcode?
I agree with Greasetattoo though... examples... files...?
May you consider to distribute abroad?!? I want one!!!
Do you have DXFs, or other CAD files, for the gears, that you would be willing to post?
You might want to try some oval tracks where the length is significantly greater than the width.
Some of the more interesting designs would be difficult to produce with machinery, but rather be done on an x-y plotter or similar computer graphics output device. For example slowly decreasing the radius of of one or both of the wheels for each incremental move of one wheel. I did some software that did that, but lost it when the plotter died.
Great work, and another justification to add to my pile for buying my own CNC router.
Good job!
Congratulations!