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I am wondering if there is any issue with stability if you put something heavy .. like a pot of water .. onto the side burner.
If so it could be easily fixed with a fold down leg on the outer edge of the burner support that you built.
And the pot was a good size one also . It covered the whole burner and frame.
If you would like i could take a video of the side burner working with the pot of water ?
You just have to watch the food more often while cooking . The wife likes it Also .
looking at old burner I believe it was sized correctly. problem could have been several different things. Jets could have been clogged, venturi may have been to open or too closed, it needs to be adjusted till flames are blue. Or you may have had multiple holes in the burner clogged. there is also a valve that shuts off flow of propane inside the coupler to the mini propane bottle. if that gets tripped propane flow will be insuficient. any way I like your build but you cannot cook on low anymore cause the burner you are now using is for a much larger bbq
Once again I like to see people who can identify a problem and then come up with a working solution without spending a heap of money. Well done mate. Another quality Instructible.
Yeah walmart sure can bring out some real whackos at times . Walmart is just a super store where you can buy just about anything.