loading
Picture of Candybar (Milkyway) Rocket Engine
6867799075_c5b94f67c8_z.jpg
6878591681_4eb9bd3ea1_z.jpg
6934101997_5f4ef04c41_z.jpg
Quelab (My local Hackerspace in Albuquerque NM),  Had a project theme of "Hacking Chocolate" for the month of February.  I'm allergic to eating chocolate, so I wanted to think of a use that was a bit more exciting than just watching others eat the stuff. 

So I decided to experiment with making a chocolate (candybar) powered rocket engine.  A quick googling showed me that I was remembering right that people do make Sugar and Potassium Nitrate rockets. (And even pixi stick rockets), so I decided to see if i could do it too but using a candybar! (you know how many calories there are in them Right?

Figuring sticking with a space theme, and avoiding complex compounds such as peanuts.  That a Milkyway candybar was just the ticket.  (turns out that was a lucky decision,  more on that later)

 
Remove these adsRemove these ads by Signing Up

Step 1: Materials,

Picture of Materials,
6878591681_4eb9bd3ea1_z.jpg
6867800937_24fb8ce2c2_z.jpg
You will need the following Tools

- A small scale
- A hammer
- A grinder (mortar and pestle like i show here, or a coffee grinder you don't plan to use for food again)
- An anvil or chunk of steel or other hard object to pound on
- A Domed head carriage bolt (I believe the head size of mine was 3/4" and it was about 4" long)
- A drill, with, 7mm drill bit. and a counter sink drill bit, (or a  larger 1/2" bit will do too. 
- A permanent marker.

You Will need the following materials.
- Some clay kitty litter (a few ounces of clean clay based kitty litter will do) this will make the fire proof plugs at both ends of the engine
- A MilkyWay Candybar,  this will provide the fuel
- Some Potassium Nitrate (salt peter) (as pure as you can get) Oxidizer, 
- some thin wall PVC pipe (about the same internal diameter as the carriage bolt head), cut it into 2.5" lengths
- some cannon fuse,  or model rocket engine igniter.

Step 2: Getting started.

Picture of Getting started.
6934101997_5f4ef04c41_z.jpg
c6934101081_b42db224ba_z.jpg
a6839508681_fcd37ba48a.jpg
Cut the candybar into 10g chunks,  and toss those chunks into the freezer for a few hours.  (this makes it brittle enough to grind well)

While that is freezing we can start our engine plug, and potassium nitrate grind.

Lets start with the engine plug. 

Measure out about 2 table spoons of kitty litter into your grinder, and grind into a fine powder (due to varying hardness and clumping, there may be bigger chunks,  in the powder this is ok, just try to get it atleast 60% fine powder.

*Note* Some people have mentioned that these clay/dust catlitter plugs are blowing out, i did not have this problem, but some say if you use a pipe de-burring brush inside the pipe it may scratch the pvc up enough to give the litter a little more to grab onto. 

Now take your 2.5"long  pvc tube and place it standing up on the anvil and pouring 1 teaspoon of ground kitty litter into it. 

Slide The round topped carriage bolt head first into the pvc pipe and compact the kitty litter using the hammer (hive it about 10 good whacks, so it really compacts together into a solid plug. (see 2nd photo)

This plug we will in the end drill the rocket nozzle (unlike in our tests we drilled the other end, and found some trouble with it)

Hold the PVC tube up to the light to see how thick it is.  you want a plug of  1.5cm thick (remember the sides will be higher due to the bolt's head shape) if its thinner add some more kitty litter and compact using the hammer again.  Mark the depth of the plug on the tube using the marker.  this will be handy later for drilling/flaring the nozzle

Step 3: This part is a grind.

Picture of This part is a grind.
a6839508681_fcd37ba48a.jpg
6878591681_4eb9bd3ea1_z.jpg
6867800937_24fb8ce2c2_z.jpg
6867799075_c5b94f67c8_z.jpg
With The candybar still in the freezer chilling,  measure out 25g of Potassium Nitrate into the grinder.

Grind it into a powdered sugar like consistency. (if using a electric grinder do it in small short grinds. to avoid getting hot)

Set it aside in sealed box.

Once the candybar has been frozen for a while,  go ahead and get it out and quickly grind it into a fine powder  (its tough to get it super fine,  due to the caramel,  may need to re freeze and grind some more.  the better the grind the better the rocket.

Once its well powdered, mix the powdered candybar and the powdered Potassium Nitrate , (if using a hand grinder feel free to grind the two together (Carefully minding heat and sparks)if not must mix well with a spoon)

Step 4: Now to do some powder testing. (optional)

Picture of Now to do some powder testing.  (optional)
6784342470_fbcb5220e5_z.jpg
6787953464_60a227a505_z.jpg
I first tried Milkyway,  but later one of my co-hackers picked up the project and tried just plain milk chocolate Hershey's bar, which we found to not work as well at all (nearly not at all),  turns out the higher chocolate concentration was forming too much of a charred carbon/ash and was insulating the oxidizer and keeping if from getting hot enough to work)

I had done some test burns of the Milkyway, and Oxidizer,  but we also wound up doing test burns with several types of chocolate bars. to see if any worked better (they did not,  i suspect the malted nuget is helping it act more like pure sugar)

To do the test,  we would make a pile and light it with a fuse (or a torch and see how well it burned.  worth doing with your powder too before you go through the work of making the rocket.  If its popping and spitting too much you may not have it finely enough ground or not well enough mixed. 

Step 5: Time to fill the engine

Picture of Time to fill the engine
6934101997_5f4ef04c41_z.jpg
6867800937_24fb8ce2c2_z.jpg
6802120516_0d949276e4_z.jpg
Similar to the step of making the plug, we are going to add a little fuel/oxidizer and then tamp and then add some and tamp...

Add a full teaspoon of powder mix into the pvc tube and then insert the bolt and tamp it down, with 5 or so blows of the hammer, Remove bolt and add another spoon, and tamp.. keep going until you run out of fuel, or until you are about 2cm from the top of the tube after tamping. This will be for the top plug.

mark the fuel level, and then fill the remaining space with powdered kitty litter, and tamp it down, (may need to fill it up a few times,   each time it will compact a little less) once its not packing much more you can quit.

Step 6: Drilling out the Throat and Nozzle

Picture of Drilling out the Throat and Nozzle
6907118241_fbf80215e3_z.jpg
6802120516_0d949276e4_z.jpg
b6907807431_0d943f3714_z.jpg
Sadly i don't have any great photos of this process, so  please bare with my crude drawing.  

Using a small drill bit,  3-4mm drill a pilot hole through the bottom plug (this would be the first layer of kitty litter you put in the tube and has been the bottom of the engine since the start.   It would be best to drill this with a drill press to make the hole nice and verticle. drilling in until you all most meet the other plug.

Be sure to remove the bit and clear out any fuel stuck in it from time to time,  Also dump out any loose powder we want this to be a very clean hole. keeping things slow and cool. as you go.

Now re-drill it with a bigger bit, i used about a 6mm (I think 7mm would be even better, you can experiment with different sizes)
(this hole up inside the rocket is called the throat.)

And then lastly you need to create a nozzle (or a cone) by grinding away some of the plug around the throat hole,  i used a 1/2" drillbit and just held it in my hand and twirled it to flare out the nozzle.



Step 7: Woosh!

Picture of Woosh!
It was ignited by a small bit of cannon fuse, I'm pretty sure we could use a standard esties rocket engine igniter, but we didn't have any on hand.




Might be a little anticlimactic, since we didn't actually put it in a rocket and launch it,  or even strap a stick to it and make a big bottle rocket.  but we currently have some burn restrictions here (drought), so we are keeping it on the ground for now.  That will come in the future.

Please Support your local hackerspaces! look them up on Hackerspaces.org, donate money, or supplies, or attend meetings or become a member!  We are inventing the future!
killbox (author) 3 years ago
For full disclosure, a lot of my engine building design was strongly influenced by these videos. And by talking to other amateur rocket enthusiasts.

https://www.youtube.com/watch?v=5zNYMRaFS3M
& part2
https://www.youtube.com/watch?v=hzuX4Vw15HM
ssykes62 years ago
Did you try Three Musketeers?
killbox (author)  ssykes62 years ago
I don't think so, twixt, tolberone, dove, hershys, mars, and milkyway were what got tested the day after the event (after figuring out that hershys worked less like rocket fuel and more like fire extinguisher.)
Todd22552 years ago
could you also add or use hydrogen peroxide, with or for the salt peter
H2(mic)O43 years ago
can same one please show me how to make saltpeter
you buy it from gardening supply stores
cre814me3 years ago
Your creativity with chocolate has no boundaries, and having the knowledge of chocolate fueled rocket engines must be a story in itself. Hats off to you and keep up the wonderful uniqueness that you have displayed.i
I made one and it worked great! Thanks for the idea.
milkywaybar3 years ago
i like this instructable. Why? Look who posted this comment.
to be more green you should make your own kno3 from wizz buckets or muck from chicken coops and then use organic sugar fair trade sugar, or a candy bar from Trader Joes, chcukle!

seriously melting sugar adding nitrates is a recipe for death or disfigurment or mangling and blindness. Adding water to the mix at any point is counterproductive. Look up old alt.fireworks and see their files. you buy tubes and clays and insert mold bore s. (all the wrong words, but they will make sense when you see how you make them. The mix is put in tubes you mold in nozzles, then you put in the part that makes the bore and it is on a platform that you "tamp down" (can you feel th esurgeons knife yet as she slices out the damaged eyesockets/), then you add parachute charge or flashover to next stage.

As a person with many many scars, you do this at your own risk, and from experience it is not worth the risk. I was almost killed and do not suggets you even try this.

Just pay the price and buy Estes. Safer ,Faster, most cost effective. (considering investment learning curve, medical costs legal fees etc.

If you live in the larger open places with next to NO NEIGHBORS, you can do high altitude rocketry. You will get visits from ATF and who know what other alphabet organization. Could get you a work offer or free trip to Gitmo.

buy the freaking things
Can iron oxide be used as the oxidizer? My neighbors car is 90% iron oxide so I'm sure he wouldn't miss a lb or so.
killbox (author)  Green Silver3 years ago
Yes and no, im pretty sure we are not providing enough heat for it to give up its oxygen, but you might consider looking into grinding it up for thermite. (with his permission)
Is this a full size or a fun size milky way?
killbox (author)  Kaptain Kool3 years ago
used full size, ironically the chocolate is the least useful part, so you kinda want more of the middle than a fun size.
Thanks!
erudite1773 years ago
You could've just used plain sugar for this. And melted them, in a pan, until they were a caramel color. I won't give ratios, you have to find that yourself, just look for making a smoking "device". Plus going with the melted way would allow you to have more of a pre-shaped nozzle base (I assume).
Haven't done this myself, but I've read that it's very important to melt the sugar first, then add the potassium nitrate. Also, some water in the sugar helps melting, but then has to be boiled off.

Keep in mind that doing this wrong can produce a potential bomb. Overheating and casting with a crack are both dangerous failure modes.
killbox (author)  erudite1773 years ago
True, but that is already well traveled ground, wanted to try something new, and chocolate themed. (February we did a big chocolate hacking expo). Even poured, you need a form to pour it around, or you have to do the same drill and form technique.
Could you use molasses instead of heated sugar?
Molasses has a high water content, so it wouldn't be a very good alternative.
Carmelite3 years ago
I suggest dehydrating the candy bar somehow before you add it as fuel. Water is not good for rocket engines
al_packer3 years ago
Just a general point regarding safety when working with propellants: Make sure all your metal tools are non-sparking. Aluminum and bronze are a better choice than steel.
druthernot3 years ago
You say "mix the candybar and the powdered chocolate" Okay fine, I've ground up the milkyway candy bar, but where did the powdered chocolate come from?
killbox (author)  druthernot3 years ago
oops, good catch, Fixed! should have read "powdered Candybar powdered potassium nitrate."
Its amazingly easy to leave out a step of something one has done themselves. I left out steps for making a water bottle rocket 20 years ago in print. Thanks for the reply, and overall easy instructions!
druthernot3 years ago
Did you try malted milk balls?
killbox (author)  druthernot3 years ago
nope, didnt try them.. twixt was as close as we got, and in powder test burns it was almost as good.
Thanks, I've a 60mm black powder mortar, so things along this vein are of interest. The mortar scares too many people, looking for other less dangerous outlets for my imagination
Try icing sugar and salt peter !
More 'bang for your buck'
We made a bunch of these back in the day :)
Agree with the 'smoke was white when the mixture was right' from Krayfishkc !
Nice engine ! +++

PS. Don't try buying saltpeter, sulphur and carbon from your local chemists ! They don't like it ! lol
mcrotteau13 years ago
It needs to be pointed out that making your own rocket motors is extremely dangerous. Even the professional companies have had catastrophic fires as a result. Under no circumstances should these motors be made indoors. Also make sure you check local ordinances (as well as adhering to ATF regs) as it may be illegal in the area you're in.
crayfishkc3 years ago
I made caramel candy rocket fuel (saltpeter and sugar) in high school in 1966 and never put into a rocket. I used a bunch of 2 oz dixie cups and it was a little tricky melting it on the gas burner. It would burn with a 14" flame and the smoke was white when the mixture was right. I set one off in the shower at the dorm and the bright red flame reflected off the glossy tile just fine. I thought the smoke would go out the windows, but the airflow was opposite and the hallways filled with smoke instead. Nothing got destroyed and this was before smoke detectors. I was lucky, nobody got hurt. I would have eaten the candy bar.
mr_bandit3 years ago
I wonder what different mixes of chocolate bar and sugar or other filler (ie crushed malted milk balls) would have.
killbox (author)  mr_bandit3 years ago
Im not sure, we did try tolberone, hersheys, oreo bar, and twixt, found milkyway was the best of all of them. but we did not alter the oxidizer ratio.. i expect one could balance the equation based on only the caloric content per gram. and try to match sugar .