Introduction: Car Alternator to Cheap Motor

Hi,

This is my first instructables.

Because of my English i put more pictures and less words.

In this instructable i will try to explain how to convert car alternator to motor.

Step 1: Material Required

Picture of Material Required

You will need:

- old car alternator

- servo tester

- Brushless ESC speed contorler

- 12V Battery

- 5V Power supply (old PC supply or some DC step-down)

Step 2: Disassembling

Picture of Disassembling

This is Bosch alternator from German cars in 1980.

First disassembl regler (two screws).

Then unscrew 4 screws from front (pulley) side.

After separating Stator and Rotor remove stator and diodes from housing (3 screws).

Cut off diodes from stator.

Step 3: Modifications

Picture of Modifications

Isolate brushes.
I made this with angel grinder.
And solder some wires on both brush.

Step 4: Wiring and Assembling

Picture of Wiring and Assembling

I use PC power supply 5V for rotor, and car battery 12V for ESC (stator).

You can also use 12V on rotor, but motor will bi slow and spent 3 amps on rotor.

After wiring assemble everything back except diodes.
Some better ESC have switch for changing direction, but you can do manually switching two phase.

And that is all.

And one more think.

Please be careful, this is a powerful
motor and it can hurt you.

Comments

HarryH49 (author)2017-11-10

Hello, have you considered to replace the rotor coil with permanent neodymium magnets ?

ivosusak (author)HarryH492017-11-13

Hi Harry,
Well, on rotor coil i adjust torque and speed.
Permanent neodymium magnets are excellent idea if we use alternator like alternator.
In that case we do not need power supply to start generate current.

MthokozisiN1 (author)2017-09-24

Hello, thank you so much. I managed to make the conversion but I was wondering if i can increase the power/torque by increasing the field voltage or current or increase the stator voltage to say 15 - 18 vdc as I'm using a 2-6s 30A esc.

MthokozisiN1 (author)2017-09-05

Hi
I made all the connections that connections using an esc( hsn30a by dys) but the alternator wouldnt run.

ivosusak (author)MthokozisiN12017-09-05

Hey, it will work.
Which voltage you use for rotor? Can you send me few photos on email ivosusak@gmail.com that i can see, and a bit description.

gm280 (author)2017-02-20

Reversing the alternator into a motor is a nice project. And because there are no magnets inside, you have to make them via the windings. But it then becomes a electric motor. Nice project.

ivosusak (author)gm2802017-02-20

Thx.

DIY Hacks and How Tos (author)2017-02-19

Interesting idea. I wonder you much power you can get out of it.

In idle speed consume 1,6 amps.

When i put some load, speed little decrease and it can consume up 10 amps.

Probably more, but my ampere meter can measure max 10 amps.

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