I used pieces of leather from an old wallet to line the inside with. It looks very neat, if I say so myself.
Note: don't underestimate the amount of time this will take. Took me about 2 hours. You have to cut and glue every single piece separately.
Second note: remember to be careful with knives!
Remove these ads by
Signing UpStep 1Materials you need.
-A ruler
-A sharp knife. I recomend an xacto knife, but I used a small spyderco knife because that one is actually sharper than a xacto :)
-Scissors
-A few pieces of leather, or felt. You can probably use a lot of different materials for this. Or you can skip lining it at all, since that saves some work.
-A cutting board might be a good idea, since you will be cutting with a sharp knife. Don't want scratches on your table, even if it is a workbench!
What I forgot to include in this photo is glue. Very important :D
Any kind of glue is okay, I guess.
| « Previous Step | Download PDFView All Steps | Next Step » |

















































Thanks for the excellent Instructable and idea.
:)
Have fun hiding stuff :)
How about a pin/pivot mechanism. I know you said that but hear me out:
- Cut a hole for the pin to sit comfortably in the deck with enough space on top to allow the cover to rotate.
- Super glue the hole. Stick in the pin (through the cards of course).
The pin would be secure, though the cards may still be fragile, depending on how you treat them.
For even more security: Add a magnet in between the two cover cards opposite the pin. Then add a magnet (more cutting!) so the top is one card down from the top of the box. Voila?
1.) Take your 35 cards (52-17) and drill a hole in the center of the deck.
2.)Glue the cards front to back.
3.)Put a bolt through the hole to compress the deck and let the glue dry.
4.)Now with the bolt and glue holding the deck solid, drill four corner holes and then with a coping saw cut out the center of the deck.
Playing cards are heavier, glossier stock, so I'm not sure if the same solution would work, but it may be worth a shot!
I used Bison kit contact glue. Good stuff, I use it for everything. I don't know if any stores in your country have it, though. I think any glue would do.
Let me know how it works out (with pictures, of course).
Yeah I'd glue them all together first and then do the rest OR glue everything else than couple of cards so you'd just need to make a hole and then glue bottom. And for the glue, PVA is the right choise (wood, paper, etc.), I guess because if you use something that'll push the cards together while the glue is drying... Well if it fails after that, the cards have failed.
I have an idea for a lid. I just came up with it while flipping open and closed the case that my zune is in, which closes magnetically.
Get 8 small disk-shaped magnets.
Use a hole punch in each corner of a stack of cards just thick enough to encase the magnets flush with the stack (so that it's still thin). Seal the magnets inside the holes in the stack with a single card on the top and bottom. This will be the lid.
Take a segment near the top of the stack that is the container (the cards with the center cut out) and repeat with the magnets, sealing them with a single card on the top layer.
Doing this would make the internal space a little shallower because you'd have to dedicate more cards to the lid, but all in all if you took the time for detail, you would have what seemingly appeared to be a normal deck of cards, with no visible magnets or gaps.
I hope I wrote it so that it's easy to understand the way I saw it...If anyone wants me to make a little illustration to help then I will. :D
I should try this. My brother is throwing away three decks of cards.
If that makes any sense.
Still, you cut out +-40 cards so you have plenty of those left. No need to take out more cards.
I think I'm going to cheat and buy another deck. I need a couple of new cards to make a lid like that.
That would be pretty awesome, although you would need to have a bottom on the deck.... DOUBLE STICK TAPE!!!!! that would be a great way to keep the cards on the bottom on!
Or do you mean the big one? That's the Ontario RAT1. A little more expensive, but worth it.