Introduction: Cardboard Aperture

Picture of Cardboard Aperture

This is my first Instructable, so go easy on me, huh?


This is based off of a little project of mine. I had just seen an awesome set of Steampunk goggles by Gogglerman that had a very nice brass aperture in one eye. I set about trying to figure out how it was made, and my resulting project went through two design iterations before I had anything working, which I then posted as my f

Step 1: Designing Your Parts

Picture of Designing Your Parts

While not the hardest part of this build, designing the parts is a crucial one. I've attached the drawings I made to design my second aperture. I mainly used a compass and a protractor to design these parts.

The first picture shows the holding and hinging ring. Since my aperture was designed for six 'arms' I set the hinge holes 60 degrees apart (360 / 6 = 60). If you want more arms then you'll need to reposition the hinge holes.

The next picture (looking like a rib) is one of the actual arms that swings in and closes the aperture. Each one should encompass about 90 degrees. (That is, the 60 degrees between arms, plus a little overlap. If you are using more than six arms, you'll need to change these as well) You'll see how the hinging and swinging pegs are attached later.

The last picture here, the one shaped like the snowflake, is the adjuster ring. This was only my second design for this part, and it didn't work so well. A revised version only had one outer 'bump' and the notches to fit over the pegs were narrower to allow less wiggle room.

Step 2: Choosing Your Materials and Tools.

This step is pretty straightforward. For all of the flat parts, I used a thin cardboard/tag-board from the back of a school notebook. Cheap, fairly study, but not hard to cut or shape.

For the hinging pegs I used a thing wooden dowel (I think it was actually a round chopstick :D )

To hold the pegs to the arms I used Zap-a-Gap. Amazing stuff, that. :D Only takes about 30 seconds to dry, and holds on like no one's business.

Finally I used a combination of scissors and a craft knife to cut the parts out (after transferring my design to the cardboard.

Step 3: Attatching the Hinging Pegs

Picture of Attatching the Hinging Pegs

This is fairly straightforward. Cut the dowel into segments about a half-inch in length, and glue them into place on all six arms. (So, 12 pegs are needed altogether)

It doesn't matter really which direction the arm extends off to (left or right) it just determines whether the aperture will appear to swirl clockwise or counterclockwise. Just make sure all of the arms are glued in the same way!

Step 4: Attatch the Arms to the Hinging Ring

Picture of Attatch the Arms to the Hinging Ring

Cut out the hinging ring and make the holes for the pegs to hinge through at the places marked. Make sure the pegs can turn almost effortlessly in the holes!

Then just slide the pegs through the holes and your arms are in place!

Step 5: And You're Done!

Picture of And You're Done!


Just place the adjuster ring over the swing pegs and (carefully!) twist. My design closes diameter pretty well, but it tends to get caught up on itself when opening back up. Just wiggle things around a little and they should fall into place.

Step 6: Some More Pictures...

Picture of Some More Pictures...


Just some more pictures. The smaller aperture (with the swirled adjuster ring) was my first prototype. It didn't work very well, and the arms caught on each other too much.

Comments

ancienthart (author)2011-01-25

Go easy? This is awesome. I predict a lot of people will be taking your basic idea and applying it to other materials (I'm thinking perspex) to make apertures for lots of projects. Well done.

Sidneys1 (author)ancienthart2011-01-26

Thanks!

Connected Sparks (author)2014-10-05

Bravo! This is a great cardboard project. We love it's potential and learning applications.

zen of zappa (author)2011-10-08

i have been planning to make steampunk glasses for a while now but have wanted to know how to make an aperature for them and this is very helpful. do you have a pdf that has all the pieces? if so, that would be great. thanks!

dombeef (author)2011-02-14

Dang, you beat me to it.
I made one out of credit cards a while back and i was urging my self to do it.

Win Guy (author)dombeef2011-05-15

Well, you've done it now... and it's a great design - both of yours!
Win Guy

dombeef (author)Win Guy2011-05-15

Thanks!
I guess great minds think alike :)
Good job with yours too that you made from my ible

Win Guy (author)dombeef2011-05-15

Thanks a lot, I'm trying to "SteamPunkify" it now!
Win Guy

dombeef (author)Win Guy2011-05-16

Goodluck!

qazadex (author)2011-02-01

*sends design to ponoko* :D

polerix (author)2011-02-01

remade it and tweaked the design in illustrator.
https://docs.google.com/viewer?a=v&pid=explorer&chrome=true&srcid=0BzHsqEEkIoFXNTA3N2VhOWYtZmUxOS00MWJlLWFjZjUtYTViNjZmZGE3M2Zh&hl=en

smithy.exe (author)2011-01-31

Dude, it's like a Stargate iris!

legoboy1 (author)2011-01-29

AWESOME

Sidneys1 (author)legoboy12011-01-30

Thank you!

Vick Jr (author)2011-01-28

Does anyone have an autodesk inventor file for an iris diaphragm? I've been scrounging the net but can't find any.

Anyway, awsome job! I'll try to use aluminum house siding and sheet metal from computer cases. This will make an great addition to the eyepiece of my evil robot. Wmahahaha!

Ghost Wolf (author)2011-01-26

A smashing hit I say! 5 stars all around

Sidneys1 (author)Ghost Wolf2011-01-27

Thank you!

soeinegaudi (author)2011-01-26

Thank you !!!
I was looking for this instructable for ages :)

Sidneys1 (author)soeinegaudi2011-01-26

Glad my Instructable was of service to you!

Sidneys1 (author)2011-01-26

Thanks!

brunoip (author)2011-01-26

Very nice, you should make a printable template in adobe illustrator or any software like that.

BobS (author)2011-01-26

Had this idea for years, but never got to building it (no real use for it...). Great you got the same idea and actually made it!!!

ancienthart (author)2011-01-25

Actually, any chance you could give us a seven-sided design. These are used in photography as it produces a less obtrusive bokeh.

Sidneys1 (author)ancienthart2011-01-26

Possibly. The design would be almost the same, but the holes on the hinging ring would be 51 degrees apart instead of 60, and there would be seven arms that are about 80 degrees long.

bertus52x11 (author)2011-01-25

Very nice idea! I'll keep it in mind.

gzaloprgm (author)2011-01-25

Looks awesome!

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