Instructables
Picture of Cardboard Conch Horn
Conch shells make a grand sound as a horn, but several species of the the actual animal are endangered, harmed by being harvested for the souvenir industry.

This is my attempt to create a more sustainable version of the instrument.
 
Remove these adsRemove these ads by Signing Up

Step 1: Materials and tools

If you know my work, you know I like simple materials.

This is put together from corrugated card from an old box, duct tape, and a short piece of PVC pipe.

The only tools I used were a craft knife, my trusty Leatherman, and a hacksaw (to cut the pipe to length).

Step 2: The parts

Picture of The parts
The whole thing is made from the flaps cut from a large cardboard box.

Two flaps duct-taped together made the main coil, and a third flap, cut in half, made the end-pieces.

Dimensions.

The flaps were 17cm wide, and when taped together they were just under a metre long.  For the sake of aesthetics, I made the end-pieces 17cm square as well.

The pipe, a scrap I found in a corner, was about 2½cm in diameter, and about 10cm long.

Step 3: Curl it up

I needed the strip to spiral with ease.

To that end, I used the two flaps which had the corrugations at right-angles to the long dimension.  I dragged the strip hard over the corner of the table to force it into a curl, like quilling, writ large.

Step 4: Fix the curve

Starting in the middle, I arranged the curled strip into a visually-appealing spiral.  There may be an optimum shape, but I don't know what it is.

I anchored the spiral in place with small pieces of duct tape.  Not pretty, but it worked.

Step 5: The mouthpiece

The mouthpiece was made from a short piece of PVC pipe.

For comfort's sake, I used my knife to chamfer the edges of the pipe.

I cut a suitable hole in the middle of the second end-piece, and then anchored the mouthpiece in place with more duct tape, then fitted it in place and fixed with... duct tape.
lugeperez1 year ago
Hi, looks great, Ill try to build one for my home town parties, using it instead of the hard to find natural shells
Kiteman (author)  lugeperez1 year ago
Cool, post pictures or a video when you do!
PKM2 years ago
The ideal shape is almost certainly one of these: http://www.xaraxone.com/webxealot/workbook22/spirals_0.gif

The linear spiral has a constant cross-section so will act like a long tube, the exponential has an exponentially increasing cross section so will act like the bell of a horn (and replicates the proportions of an actual seashell). I made something similar to amplify the rear-facing speaker on my phone so I can hear the speakerphone when it's in the cradle.

If you find (or make) a couple of sliding-fit cardboard tubes will we see Roger-X playing the cardboard trombone?
Kiteman (author)  PKM2 years ago
Right now, I don't *which* spiral I make, I just want to make a spiral.

(Is there free 3d modelling software that will take pencil scribblings and vague gestures as input?)

Inkscape will make you a nice spiral. You can then output it to another format like dxf for your CAD prg. Neat shell. It will work better if you can make it a tight seal along the edges of the spiral. No leak means a long tube, and that will play MUCH better.
Randomguy652 years ago
The magic Conch shell! (horn)
caitlinsdad2 years ago
You made a snail shell not a conch shell. It is visually appealing because of the "Golden Mean".
Don't take me as a "hater" for this... I think I'd say that the spiral is indeed visually appealing in spite of the fact that it does not follow the "Golden Mean" or logarithmic spiral. http://www.sciencenews.org/view/generic/id/6030/title/Sea_Shell_Spirals Fascinating bit of math there if you're interested. I mention this article to correct a very common misconception. :)
Hmmm, less is more, form follows function, beauty is in the eye of the beholder...
Kiteman (author)  caitlinsdad2 years ago
A conch <em>is</em> a snail (isn't it?), just a really big one.
I think you need to use Autodesk software to properly model one. :P
Kiteman (author)  caitlinsdad2 years ago
I spent an hour this morning, failing to draw a spiral in 123D...
There's gotta be a squiggly curve line generator in there somewhere. Then you have to stretch the walls up in 3D along some curving axis. I loaded that up, crashes a lot, and big learning curve. I don't think it is really endeared to artists and turns an enjoyable creative experience into a frustrating one.
Kiteman (author)  caitlinsdad2 years ago
If there is, I can't find it. Maybe it's not touch-pad friendly, or maybe I just haven't played enough video games...
rimar20002 years ago
What is the name of that beautiful musical piece?
iceng2 years ago
That vid put me back to a trip in the Bhamas :-)
Kiteman (author)  iceng2 years ago
Trust me, with the right mouthpiece, it sounds a *lot* nicer!