Introduction: Cartridge Bottom Bracket Relube

Picture of Cartridge Bottom Bracket Relube

Today's disposable society has gradually sunk its vile, questing roots into bicycle manufacturing. Thus, non-serviceable cartridge hub, bottom bracket and headset bearing units are becoming the norm.

I had two Shimano cartridge BBs kicking around my garage, one of which was rather grindy. Rather than throw it out as Shimano recommends and thus waste the precision machining that went into it (and the effort I spent removing it from a scrap frame) I started thinking of ways to revive it.

Step 1: It's Junk Anyway, So...

Picture of It's Junk Anyway, So...

I then recalled the small number of old hubs I have seen with greaseports drilled into them. Essentially the hub has a small hole drilled into the shell to permit a greasegun tip. This allows the owner to lubricate the hub without dissasembling the bearings, contaminating the bearings, replacing them, putting everything back together, readjusting the cones... a huge timesaver in my opinion that ought to still be included in today's products.

Anyway, I had the idea to do that same thing to this cartridge ("cartridge being something of a misnomer, see <http://www.bikepro.com/products/bottom_brackets/shim.html> for a crudload of info on that).
It did not turn well enough to use in that state anyway, so it was expendable. Break out the tools!

Please note that I already had thing out of the bike, which required a special spline tool specific to the manufacturer.

I found that the shell of the unit has some kind of coating apllied to it at the factory, which I believe is designed to prevent people such as myself from quickly opening them. The stuff is similar what Wolverine's bones are coated in.

To paraphrase, it took me a good 15 minutes of constant dremeling in one spot, with a conical grinding tip, to get through that stuff.

I think my benchmounted grinder would have made short work of it, but I did not know how thick the stuff was and thus had to be cautious.

Step 2: Drillage

Picture of Drillage

Once I was through the curiously strong dull grey coating (TM), t'was time to drill.
I was not sure how much metal I was going through, and I wanted to minimize the metal bits I would introduce inside the unit, so I drilled slowly, and with much blowing away of shavings.

Step 3: Check for Shavings...

Picture of Check for Shavings...

So now I had a small hole (about 2mm across) in the side of my BB unit.
I turned it upside down in case any loose stuff would fall out the hole, then picked up my syringe....

Step 4: THHPPPPTTT

Picture of THHPPPPTTT

I then took a longnosed syringe, probably medical surplus or something, and stuffed it full of bicycle grease. If you have an actual greasegun, good for you, if there is neither gun nor syringe to be found, I suppose one could make do with a tube of grease, some ducttape, and a coffeestirring straw (that actually might work fine, I should test that..)

I TOOK A LONGNOSED SYRINGE, and inserted in into the hole I had just drilled. I squeezed, and grease went in. I squeezed some more, and nasty blackened grease issued from between the bearing balls. I continued until clean stuff came out, and wiped everything off. I pushed the rubber seals back in, causing a tiny noodle of grease to come out the side hole, and gave it a turn.

I could not spin it like a top, but it was now free of grinding.

A success, methinks!

Step 5: Sealing It Again

Now I have another place for water and crud to get into this unit. Oh, how am I to close it up again, now that I have breached the steel ....


INNER TUBE.

2 layers.

It is good.

Comments

sharlston (author)2009-09-21

so this is the crank bearing right?

Scubabubba (author)2009-03-02

If the body is steel, a strong magnet stuck near the hole while you are drilling could help grab any shavings that ended up inside. Then you could slide it over to the hole and pull them out if you are lucky.

sharlston (author)Scubabubba2009-08-31

if you do that with a hub on a bike you could magnmetise the hub and bearings making any metal shavings stick to the bearings causing it to grind

plasticbiker (author)2009-03-02

The problem with the extra resistance is because you are filling the entire body with grease. A better method may be to try and pop the seals out, clean the unit thoroughly with degreaser and pack grease from the ends. I've never tried this so I'm not positive that you can get the seals off the ends. Also it should be noted that most factory re-lube applications have an actual grease port, which are spring loaded to prevent dirt and water from entering the unit when not re-lubing.

Ah, I missed the last step to re-seal the unit.

About This Instructable

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Bio: I enjoy making things of all sorts, with an emphasis on bicycles, tiny/useful/just plain nifty devices, cartoonish arch-villany, and not destroying the planet ... More »
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