Carve a Traditional Maori Hook Necklace From Bone

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Introduction: Carve a Traditional Maori Hook Necklace From Bone

Make sure to check out my blog!

 This is a Maori hook I carved from cow bone. Carving bone is a pretty slow process...I carved this over the course of two days.

Carving a personal 'totem' like this is kind of like a journey. It's a very personal experience...
After all the time and hard work invested, and holding something so pure and beautiful... something that you carved, is an experience everyone should have (but so few do).

Before you carve your Hook, I recommend reading up on Maori culture. It's very fascinating and helps give you the inspiration you'll need for the 'journey' ahead.

Step 1: Pattern

 Drawing a Maori hook is INCREDIBLY difficult. I recommend Googling "Maori Hook" and tracing a design you like. Cut out the traced hook, and transfer it to the bone blank (in pencil).

When picking a cow bone to carve, make sure it is white as paper. If it is in any way translucent or yellow, it contains grease. Grease will wreck your carving! Do not carve greasy bone!
You can get bone from PetsMart. It's in the form of cleaned bone dog toys (the ones made of REAL cow bone). You may even have a bone in your yard, dropped by some else's dog (or your own!).

From here on out, safety glasses are a must!

Step 2: Rough Carving

 I did this with a band saw. You could use a jewelers saw, but this is faster.
My blade is too wide to cut out the middle part, so I'll remove that with a jewelers saw in the next step.

I drilled a hole so I would have to remove less material with the jewelers saw.

Step 3: Cutting Out the Inside

 Use a jewelers saw to cut out the inside bits that you can't reach with a band saw..

Step 4: Cleaning Up

 Used the saw to refine your cuts. Remove jagged bits and "dead end" cuts.

Step 5: Removing Extra Material

 Use a 1.4'' drum sander to hog away extra bone. The idea is to hide the outline of the bone... make everything rounded and smooth. Even the back!

You should wear a respirator for this. Bone dust can hurt your lungs!

Step 6: Cleaning Up

 Use a small Dremel cone-shaped sander at HIGH SPEED to bevel and further refine the shape.
Remove EVERY LAST tool mark!

Step 7: Hand Tools From Here!

 The rest of the steps should be performed with hand tools.
Specifically, files. Lots and lots of files...like, triangles files and chain saw files and miniature files.
Shape and curve it...round every single plane and angle. This thing needs to look like it grew off a tree or something. Perfectly smooth, slick, and organic...like a fish.

You will also need to define the barbs. See the photo...

Step 8: Sanding

 Remove all file marks leftover from the previous step. This will take some time...when you're done, remove the sandpaper marks with some fine wet dry sandpaper (I think i used 600 grit?).

The wet dry will get the hook really slimy and maybe even grimy. Gently wash the hook with warm water and shampoo/softsoap. After you wash it, it'll be insanely slippery (even when dry!)...I don't know why though. Don't drop it, or it'll crack.

Step 9: Burnishing

Use some pieces of a brown paper bag to polish the hook. This prepares the surface for the next step.

Step 10: Polishing

 Use car wax with abrasives in it. Put the car wax on a soft felt pad and rub everything down. It'll look pretty bad until you wash it.

After you wash it, polish it with a towel (like a beach towel). After you use the towel, use a clean piece of felt, then a piece of paper to finish the shine. At this point, it'll look shinier than glass...it's unreal.

After it was all shiny, I drilled a hole in it. As far as the tying of it, you're on your own. It's pretty easy to figure out of you look at my picture. There are about 4,000 ways to do it...so you'll definitely figure one out pretty quickly!

For some reason, I cannot catch the shine with my camera! I assure you, though, it's like a mirror!

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    205 Comments

    I've always wanted to make one of these, and finally got a rotary tool and bits, and decided to get it done. I looked over this instructable, though I don't have the same tools, so much of it didn't apply. Took me three days or so to do this one. It's made out of a cow femur I purchased at petsmart.

    I didn't use any particular design, though it was influenced by ones I've seen. I sketched it out myself. Actually, over and over again, as I worked the bone down. It changed a bit as I worked with the bone. Turned out well, I think.

    bonehook.jpg

    WOW! Awesome job! Amazing design...go carve some more!

    I will indeed carve more. I have plenty of femur left. I was intending to string it with hemp cord I have, but I couldn't find it. So, I looked up a video on how to make rope, and I went and cut some willow branches, and used the bark to twist my own cord for it. It turned out pretty well, considering I've never made rope before. I'm quite proud of this, considering every part of it is something I made myself.

    hooknecklacecomplete.jpg

    Nice job with the willow bark twine!

    I carved another one today. My rotary tool crapped out at the end of it, but it's OK, it's still in warranty. I think I might make more of these, and sell them online someplace. The design isn't based on anything in particular. I just sketched out some designs on paper and picked the one I liked best.

    newhookpendant.jpg

    These carvings are really fantastic! The rotary tool's field array probably shorted (that's the case 95% of the time). It's happened to me - just crack it open and pull out the coil of copper wire and examine it for a short. If the short is visible, bridge it with a wire of similar diameter.

    I'll post a picture later of how I strung up mine. It might help you decide how you'll do it.

    Well, no, it didn't crap out entirely. It was just making a horrible grinding noise and wouldn't maintain speed. I think the bone dust wore out the motor bushing. It's still in warranty, though. I'm taking it over to the Black & Decker service center tomorrow and they'll mail me a brand new one. I haven't heard of any other similar problems with this particular rotary tool, so I think I just got a dud. All the same, I'm going to buy some filter material and wrap it around the intakes (checking to make sure it doesn't overheat), and I also plan on getting a flex shaft attachment, so I can hang the tool up high away from most of the dust. I'll be back to carving bone in about a week's time.

    Got my replacement rotary tool, got a flex shaft attachment, and started carving again. This one isn't quite finished, but it's looking pretty good. Thought I'd share it.

    This time, it isn't a hook, though the shape is similar. It's a representation of a Maori spiritual figure, called the Manaia, who was meant to have the head of a bird, the body of a human, and the tail of a fish or a whale, though representations differ quite a bit. The bird head represented the sky, the human body the earth, and the tail the oceans. The Manaia was considered a guardian of sorts, and a messenger to the spirit world. It's a fairly common Maori carving.

    I think I might do a Maori Tiki next, though I'm not sure.

    the_manaia.jpg

    Wow that's fantastic! After go to Hawaii, I've been in Maori production mode. I learned how to do the proper lashing technique and how to weave the rope. So my workshop is now full of carvings and hooks soaking in white gasoline to remove the grease and whiten the bone. Carving is a blast! I'll post some pictures soon and probably a way better instructable covering a new carving technique and the lashing method.

    May I ask what plant you are using for your cord? Cordage is kind of a fascination for me. I can enjoy talking about making string and rope for hours.

    .

    Pretty obvious why the ladies love me, right?