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I salute them all.

I will post here the process of building my new casemod made scratch.

In 2010 when he leaves the Campus Party Brazil, already sure of what he would do the IRON MAN.

It was built between 2010 and 2012, it took me for various reasons, money and time. I did not have sponsorship.

Part 1.
Idea, as I was sure that Case would build. It took me three months researching images and files from Pepakura, which would use to define.

Part 2.
Printed sheets for each part of the Case (Iron Man).
Head = 14 leaves
Neck = 7 leaves
Trunk = 36 sheets
Briefs = 10 sheets
Leg = 9 sheets (x2)
Boots = 16  sheets (2)
hand = 5 sheets
Shoulder = 6 sheets (2)

Party 3.
Cut after folding and gluing. This paper was 95% armor, 5% were other joints.
(img casemod-iron-man-001)
(img casemod-iron-man-002)

Part 4.
Work Fiberglass - was hardening process in which the role.
a. Primera resin layer only in order to increase the resistance of the paper, and then laminating the glass fiber itself.

This process was applied in all parts individually.

b. After I applied plastic mass and sanded each piece,  individual  separated.

c. Set the position that Iron Man would be, I started setting up the base and up the underwear at that time I used a PVC pipe 3 inches, and this pipe was fixed n referring affixing the leg and on the barrel was attaching the pieces of leg. Between the barrel and the leg piece expandable mass applied in order to improve the resistance of the number and give firmness to it.

The samples were fixed in relation to the drum by means of holes and passing an asterisk in as large pieces using nut and bolt.

d. I had set that would calves movement and would serve as the entrance of cold air.

e. fixed until after the briefs, I suspended the trunk and the base set, so I was lying in his arms.

f. The legs and arms have enhanced mass expandable, thus giving the piece strength and improved stiffness.


g. The links / each connection part were also made of fiber glass, laminated on the mass expandable. each according to the correct format.
(img casemod-iron-man-003)

In some cases I used strips of cardboard to give the idea of  ÂÂÂÂjoint and laminated on it.
(img casemod-iron-man-004)

h. I held what would be the joint support of the chest, opening through which access the hardware inside.

I. I held the joints to the calves, cut the mask, held the axes of motion,

j. Laid robotics would be used (Arduino). Tested.
(img casemod-iron-man-005)

l. Sanded, I finish.


Part 5
Painting.

a. I applied the press, sanded;

b.I use  only automotive paint, red / yellow and black. All polyester base.
(img casemod-iron-man-006)

c. Painted / varnished.

Party 6
a. installed the robotics;
(img casemod-iron-man-007)

b. installed Hardware, tested Ok
Assembled and tested, OK


This video shows a little as the creation of Iron Man, and what is the Campus Party Brazil:

http://youtu.be/mFsQvqp97NA


If anyone has doubts about the work. Just tell / ask.
Salve, mestre! Então... salvo enganos, você é brasileiro, né? Isso facilita, meu inglês é mais esburacado que a 381. Cara, por um bom tempo eu observo esse seu trabalho com o Homem de Ferro, e sempre digo que é obra de arte, não há outra definição. Realmente impressionante a qualidade da sua arte. Só que hoje me ocorreu o seguinte: talvez você possa me ofertar um átimo da sua genialidade e me dar qualquer dica sobre como eu poderia reproduzir a máscara do Spectreman (lembra dele?). Cara, eu procurei pela net afora, não consegui achar pepakuras ou nada do gênero pra começar o negócio (isso, como se eu soubesse sequer mexer em fibra de vidro, etc, mas essa é a parte que eu tenho obrigação de descobrir, oras). Se eu pelo menos conseguisse achar por aí um modelo do tal capacete, acho que já teria por onde começar... ou você tem aí alguma outra direção pra indicar a este que vos escreve? Eu fico no aguardo aqui, e sigo parabenizando você pelo incrível trabalho na armadura. Saudações!
Andre bom dia! Opa sim brasileiro 100% :P <br> <br>Esse Iron man que construi tem tanto significados que o torna mais unico ainda! Muito obrigado, por gostar do meu trabalho! <br> <br>Uma boa forma de solucionar quando vc nao acha algo em pepakura &eacute; pesquisar no Armazem 3d Do Google Sketchup, e ali tem muita coisa, e por meio do proprio programa Sketchup vc redimensiona para o tamanho que vc quer depois importa para o Pepakura, abaixo olha que eu achei: <br>http://sketchup.google.com/3dwarehouse/details?mid=8258d5749f37da7f1a75f99c746d6b0c&amp;prevstart=0 <br> <br>Porem uma coisa, n&atilde;o utilize fibra, alem das quest&otilde;es de ser trabalhosa entre outras, recomendo Plastico liquido, procura a &quot;Dim Clay&quot; eles tem e o produto &eacute; magico. <br> <br>Por favor desculpe a demora em responder, nao recebi notifica&ccedil;&atilde;o de intera&ccedil;&atilde;o. <br> <br>--- <br>Andre nice day! Ooops yes Brazilian 100%: P <br> <br>This Iron man who has built both meanings making it even more unique! Thank you for liking my work! <br>A good way to troubleshoot when you do not think something is Pepakura search in Google Sketchup 3D Warehouse, and there is a lot, and through own program Sketchup you resize to whatever size you want it to Pepakura after, look below what I found: <br>http://sketchup.google.com/3dwarehouse/details?mid=8258d5749f37da7f1a75f99c746d6b0c&amp;prevstart=0 <br> <br>However one thing, do not use fiber, besides the issues to be laborious among others, recommend Plastic net, looking for the &quot;Dim Clay&quot; they have and the product is magic. <br> <br>Please excuse the delay in responding, not received notification of interaction.
I have lots of information, but I prefer to answer questions.

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