Introduction: Casual Cardboard Stool

So what I tried to make was a casual stool with recycled materials whose form comfortably receive the body. I used six plotter tubes and some old corrugated cardboard. Although the structure is made only with cardboard, the result was a very resistant and solid stool. The Rhinoceros model and the templates are at the end of the instructable.

Step 1: Find the Materials

We will need some corrugated cardboard and six plotter tubes, five of them must have the common radio (5,3 cms) and the other must be larger (but if you have only small plotter tubes you can change the templates.

Print the frontal face template and cut it in the border so you can use it later as a stencil.

Step 2: Mark the Cardboard

Use a pen to mark the borders of the frontal face. For the circules I marked the radio and then I used a compass with the measures to make more exactly marks. Cut eight layers.

TIP: the waves of the cardboard have directions, cut half the layers with horizontal way and half with vertical way.

Step 3: CUT!!!!

Use a cutter and patiently cut the eight layers, I used a compass cutter for the circular holes (of course if you have a laser cutter it is much simple). Then, cut the plotter tubes with a saw.

Step 4: Stick the Layers

When you have the eight layers, apply a gentle cape of wooden glue and make a kind of sandwich alternating the layers who has horizontal and vertical way direction. use some books as weight and press everything in its place.

Leave the cardboard layers dry about ten hours. Past time, join the plotter tubes and the layer sandwiches and your stool is ready to use it.

Step 5: Enjoy

Hope you like it !!! :P

Step 6: Templates and 3dm. Model

Comments

author
Avocadoes (author)2015-07-03

Nice chair, I made it and spray painted it silver and black. Thanks for the instructable.

author
ivan_s (author)2015-07-01

Industrial Design :)

author
regularbasscase (author)2015-06-29

Cool idea. I think I'll try it using bamboo rather than the Plotter's tubes. Would make a really fun bench.

author

great idea!

author
nancyjohns (author)2015-06-30

Nice. I wonder how that tube seat would feel though...

author
Catley (author)2015-06-26

I love the looks of this one and probably will try to make it, but please tell me what on earth "plotter tubes" are!

author
Raven63 (author)Catley2015-06-27

Plotter tubes are the stiff core for large paper rolls for Plotters. Think of giant paper towel rolls. If you still cant imagine what a plotter is look here:

https://www.google.de/search?q=hp+1050c&rls=com.microsoft:en-US:IE-SearchBox&source=lnms&tbm=isch&sa=X&ei=mk2OVZawMOfW7QaYn6Zo&ved=0CAgQ_AUoAg&biw=1280&bih=683&dpr=1.5

author
Catley (author)Raven632015-06-27

Thanks for the link. I never dreamed that such machines existed. Sort of a mix of computer and printer, but on a huge scale, and it makes, not “copies,” but ink-drawn “originals”. Ingenious! Ah well, I do not foresee any empty plotter rolls falling into my hands, so I guess I
won’t be building that stool any time soon. But it IS a great idea.

author
Albannach (author)Catley2015-06-27

They may not be as hard to find as you think. You could try any engineering or architecture company or your local city hall engineering/works department, and of course commercial printing firms that service these activities. All will have tubes like this. The pen and ink plotters used to be common but now huge inkjets are in most engineering offices, but the paper still comes on sturdy cardboard tubes. For a bonus, the new rolls of paper are often delivered in nice long boxes and/or tough long plastic bags. The cats LOVE the long boxes if you cut a couple of holes in the sides!

author
Catley (author)Albannach2015-06-27

Thanks for the suggestions.

author
gnomonklater (author)Albannach2015-06-27

The bigger Fed Ex stores that have printing services, instead of mere copying or shipping services, typically have a plotter, and because they do all kinds of other types of printing, would probably have these kind of cardboard tubes available once printing medium rolls are exhausted. No doubt they either throw them out or recycle them. Go to the local store that has the expanded services and inquire. Get to know the manager, bring him/her a cup of coffee, and ask that the tubes be held for you. No doubt they will. Most people today are hip to people repurposing things, so they would probably hold on to them for you with no problem. Ask them to give you a call when some are ready for you, or better, try to get a handle on how frequently the tubes might be available. Just stop back in periodically to check. Don't forget to come back though, because if you do, they will just get rid of them and won't save them for you anymore.

author
Questor (author)Catley2015-06-27

most any heavy duty cardboard tube would work. tubes that carpet get rolled up on would work. I'm going to be using bamboo!

author
jriofrio (author)2015-06-27

Hola

the tool u used to cut the holes, did u make it?

If you did, could you tell me how, please ?

Good job with the "chair?... ?

author
MicaelaUndiks (author)jriofrio2015-06-27

No, I didn't. I bought it at the art store

author
gnomonklater (author)2015-06-27

Brilliant repurposing of materials. From an architectural pov, it's quit an exquisite design that is both functional and beautiful and with normal wear and tear, probably last a very long time. The tubes have an awesome cross section for loading, so probably support a lot of weight. Have you test loaded one to see how much weight one of these would take? Would be interesting to know.

author
Questor (author)2015-06-27

you could use the larger tubes for 'storage'

author
swaldo (author)2015-06-26

what's the guy rolling up;)

author
ToddT (author)2015-06-26

Totally awesome idea. I am going to make this and add a ribbon of paper to the edges of the end pieces to cover the corrugations to keep out possible insects and whatnots. I will paint it as well so most will not know what it is made of.

author
zmag (author)2015-06-26

Got my vote in the Reuse Contest... Nice project... Strange choice of books to hold the cardboard in place... Economy, fantasy and geography... hum... Me gusta el vino del Chile... Y yo soy de Portugal, un pais bien conocido por sus vinos...

author
subnet (author)2015-06-26

Great idea!

thanks for sharing :-)

author
Omarsibles (author)2015-06-26

So creative... *Voted*

author
bricobart (author)2015-06-25

From this concept to a rocket-powered throne is just a few more steps. Just a thought - and it's almost a relief not to see a laser cutter anywhere - unless you hided it behind the cat... ;)

author
MicaelaUndiks (author)bricobart2015-06-25

ahahaha, I would love to have one. In my country (Chile) it is too much expensive to go somewhere who rent a laser cutter, they charge you half a dollar by minute.

author
skatrun (author)2015-06-25

Paint, I think it is very beautiful and durable

author
khalil42 (author)2015-06-25

آفرین خیلی جالب بود

author
babybayrs (author)2015-06-24

It looks so fun!

author
Tarun Upadhyaya (author)2015-06-24

Loved it especially for the fact that's its totally Handmade :).

author
Isabel Fuster (author)2015-06-24

it seems so easy but I know it's a lot of work !

Congratulations !

author
tinaciousz (author)2015-06-24

Really great job here. Do you sew, too? You can enter this project in the Bedroom Contest and win Spoonflower credit! Instructables can be entered in up to 3 contests :)

www.instructables.com/contest/bedroom/

author
jessyratfink (author)2015-06-24

That looks super comfortable!! I think I may need to make one of these for gaming. :D

author
xxlauraxx (author)2015-06-24

This looks nice, and it's so simple! Did you do anything to secure the ends of the tubes to the cardboard?

Good job, and thanks for sharing.

Since you're upcycling the plotter tubes and cardboard, you should enter this in the Reuse Contest! https://www.instructables.com/contest/reuse2015/

author
MicaelaUndiks (author)xxlauraxx2015-06-24

I didn't glue the tubes with the cardboard layers, i just made sure that the holes would be enough tight to stay at its place. I wanted to have the choice of disassemble the stool in case of move house.

author
DaddysGal22 (author)2015-06-24

Step two; second picture. I want your cat

author

he also is helping me to hold the template in step one haha

author
Lorddrake (author)2015-06-24

nice job. could you attach the template please.

author
MicaelaUndiks (author)Lorddrake2015-06-24

sorry i forgot, now i put it bellow

author
sxcgreekboi_24 (author)2015-06-24

Great job! It looke really nice, maybe make one out of ply wood, that would be even stronger

author
Raitis (author)2015-06-23

Love the fact that this was made manually - without lasers and all that.

author
amberrayh (author)2015-06-23

It looks very sturdy. Thanks for sharing!

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