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Changing your car's timing belt and water pump

Step 10WP Removal

WP Removal
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  • wpremoved.jpg
  • oldandnew.jpg
  • cleaner.jpg
Picture 1:
First you need to remove the idler pulley as it is attached to the water pump. You will also need to remove the PS tension guide bracket as it is also bolted on to the water pump.

Clear away everything from under your car - it will get wet otherwise. Tip Learn from my mistake, do this from above - unless you need a shower.

5 Bolts secure the water pump to the block. Remove each one and place them in a bag. The pump will probably be seized on the block... Tap on the pump and it should break free no problem. Remove the pump. The factory gasket is made out of metal, so it should come off easily. Allow the surface to dry. Wipe the mating surface clean and apply some gasket dressing to the surface of the new gasket. Carefully bolt on the new pump. Put two bolts in the pump and navigate the pump onto the block (the two bolts keep the gasket aligned). Tighten the bolts using the star method (as if you were tightening your wheels) - check the manual for torque specs.

Picture 2:
This is the old and new pump comparison. There was quite a bit of play and a lot of resistance.

Picture 3:
I took this chance to clean up the rust coating. I used a nylon brush and water. I also flowed water through the top radiator hose to backflush the head and wash away the scrubbed rust powder. I also cleaned the control arm and splash guard - anything that had rust on it.
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Tip Go VERY slowly when first threading the water pump. cross thread and screw up one of those bolts will be a delay of a few days. A new bolt is $4.13 from the dealer and it took 4 days for it to arrive.
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Author:trebuchet03
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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