I've searched and searched, but no where could I find instructions on how to make a nice, high quality, amateur throwing star. In this instructable, I will guide you through the process of making a steel shuriken for under 10$ (if you already have the tools).
DISCLAIMER: This is a WEAPON and is not for just throwing around at people, pets etc. It can SERIOUSLY injure or even KILL somebody. The blades are extremely SHARP. I am not responsible for anything that you do with this. If you are foolish enough to throw it at a person or a pet then just stop reading now.
Have fun and BE SAFE!!
Step 1: Getting the stuff
A minimum of what you need:
-A metal plate of some sort, relatively thick. It should be no larger than 5 inches or you will waste a lot of material. I used a galvanized steel electrical box cover I got from home depot for about $0.60. This works VERY well.
-An angle tool, or something that can measure and draw straight lines exactly perpendicular to the sides of the plate
-A jigsaw OR:
-A hacksaw with steel cutting blades (much slower and harder)
-If a jigsaw, high speed steel cutting blades. A pack of 3 cost me about 5 bucks.
-A bench grinder or equivalent (steel belt grinder, dremel, etc)
-3/8" steel drill bit. Mine was a zirconium coated bit from a big set my dad got. You could also buy a cobalt bit, but a 3/8" one would run you about $10. Ouch
-A drill that can run at least 800 RPM, hopefully with a lot of torque
-240 grit metal sanding sand paper (needed to make the pencil marks show up on the plate)
-A drill press (I didn't have one so I was just careful. It isn't vital for the holes to be that precise)
-Some silicon carbide metal sandpaper (60, 120, 240, and if you want it really smooth, 400 and/or even 600 grit paper. Whatever you want to do.